Products Sample Preparation Isostatic Press Warm Isostatic Press for Solid State Battery Research
Warm Isostatic Press for Solid State Battery Research

Isostatic Press

Warm Isostatic Press for Solid State Battery Research

Item Number : PCIH

Price varies based on specs and customizations


Working Pressure
0-60 T
Cylinder Stroke
50 mm
Isostatic Pressure
0-500 MPa
ISO & CE icon

Shipping:

Contact us to get shipping details Enjoy On-time Dispatch Guarantee.

Get Quote

Introduction

Warm Isostatic Press (WIP) for Solid State Battery is a specialized equipment used for laminating processes in the semiconductor industry, featuring controlled temperatures (50-100°C) and high-pressure capabilities. Designed according to ASME standards, WIP systems include components like high-pressure pumps, pressure vessels, and reservoir tanks, ensuring safety and accuracy. This technology is essential for creating laminates in various electronic components, enhancing strength and stability through heat and pressure. Applications span hybrid chips, MLCC, Bluetooth components, fuel cells, and medical electronics, among others.

Applications

The Warm Isostatic Press (WIP) from Kintek is a versatile piece of equipment designed for various applications in the semiconductor industry and beyond. It is particularly renowned for its lamination processes, which enhance the properties of materials through multiple layers. Below are the main application areas of the WIP, along with related long-tail keywords that highlight its versatility and effectiveness in different industries.

  • Hybrid Chips: The WIP is used for laminating hybrid chips, which are essential in modern electronic devices.
  • MLCC Lamination: Multi-Layer Ceramic Capacitors (MLCC) benefit from the precise lamination processes enabled by the WIP.
  • Bluetooth Components: The WIP ensures the high-quality lamination of components used in Bluetooth technology.
  • Fuel Cells: The equipment supports the production of fuel cells, which are crucial for renewable energy applications.
  • Medical Electronics & Implants: The WIP is used in the fabrication of medical electronics and implants, ensuring high reliability and performance.
  • Multilayer PZTs: The WIP is employed in the production of Multilayer Piezoelectric Transducers (PZTs), which are used in various sensing and actuating applications.
  • LTCCs (Low Temperature Co-fired Ceramics): The WIP aids in the manufacturing of LTCCs, which are widely used in electronic packaging and substrate technologies.
  • Varistors: The equipment is used for laminating varistors, which protect electronic circuits from voltage surges.
  • Other Laminated Electronic Components: The WIP is versatile enough to be used in a wide range of laminated electronic components, enhancing their strength, stability, and appearance.

These applications demonstrate the WIP's ability to improve material properties through precise lamination, making it an indispensable tool in the semiconductor and electronic industries.

Detail&Parts

Isostatic Press

Warm Isostatic Press details1

Warm Isostatic Press details 2

Warm Isostatic Press details 3

Warm Isostatic Press details 4

Warm isostatic press structure description(1.Pressure 2.Fluid 3.Stopper 4.Flexible Mold 5.Powder 6.Pressure Acting on Mold 7.Container)
Warm isostatic press structure description(1.Pressure 2.Fluid 3.Stopper 4.Flexible Mold 5.Powder 6.Pressure Acting on Mold 7.Container)
Mould of Electric Split Lab Isostatic Press
Mould of Electric Split Lab Isostatic Press

 

Sample preparation and mold release

Sample preparation and mold release

technical specifications

Instrument model PCIH-20T PCIH-40T PCIH-60T PCIH-100T
Pressure Range 0-20T 0-40T 0-60.0 tons 0-100 tons
Piston diameter 130mm (d) in chrome plated oil cylinder 150mm (d) in chrome plated oil cylinder 200mm (d) in chrome plated oil cylinder 220mm (d) in chrome plated oil cylinder
Pressurization process Program pressurization - Program holding-Timed pressure relief
Hold time 1 second to 999 minutes 1 second to 999 minutes 1 second to 999 minutes 1 second to 999 minutes
Pressure conversion The program automatically converts the pressure borne by the sample
Display 7 inch LCD screen 7 inch LCD screen 7 inch LCD screen 7 inch LCD screen
Heating temperature Room temperature-200.0C Room temperature-200.0C Room temperature-200.0C Room temperature-200.0C
Isostatic pressure 300MPa 300MPa 300MPa 500MPa
Isostatic chamber size Φ30×150mm(M×N) Φ40×150mm(M×N) Φ×50×150 (M×N) Φ×50×150 (M×N)
Piston stroke (T) 50mm  50mm  50mm 50mm

Principle

The Warm Isostatic Press (WIP) operates by applying uniform pressure and controlled low temperatures (up to 100°C) to compact parts. Unlike traditional heated platen presses, WIP ensures consistent pressure on all surfaces, minimizing dimensional variations. This method is widely used in the electronics industry for laminating processes, producing high-quality multilayer ceramic components such as MLCC, LTCC, and hybrid chips.

Feature

The Warm Isostatic Press (WIP) from Kintek Autoclave is a cutting-edge piece of equipment designed specifically for the laminating processes in the semiconductor industry. This innovative system offers a range of features that not only enhance the efficiency and precision of your operations but also ensure safety and convenience for users. Below are the key features and their benefits:

  • Temperature Control (50 ~ 100℃): The integrated heater in the reservoir tank allows for precise temperature control, which is crucial for achieving optimal lamination conditions. This feature ensures consistent results and improves the overall quality of the laminated materials.
  • High Pressure Pump and Pressure Vessel: The WIP series is equipped with a high-pressure pump and a pressure vessel designed according to ASME standards, ensuring both safety and accuracy. This design allows for high densification and low density variation, which are essential for producing high-quality laminates.
  • Pressure and Temperature Sensors: The inclusion of pressure sensors and thermocouples provides real-time monitoring and control, allowing for precise adjustments and ensuring that the process remains within the desired parameters.
  • Pin Closure Type: The pin closure type design enhances user convenience by simplifying the operation and maintenance processes, making it easier to handle and use.
  • Customizable Modes: For applications requiring special functions, the WIP unit offers customizable modes, ensuring that it can be adapted to meet the specific needs of various research and production environments.
  • Touch Screen with Graphical Operation: The touch screen interface, combined with computer-based graphical operation, provides an intuitive and user-friendly control system, making it easier for operators to manage the process.
  • Wide Range of Applications: The WIP system is versatile and can be used in a variety of applications, including hybrid chips, MLCC lamination, Bluetooth components, fuel cells, medical electronics, multilayer PZTs, LTCCs, varistors, and other laminated electronic components.
  • Dry State Processing: Unlike general press machines, the WIP can process materials in a dry state, offering excellent temperature uniformity and strength, which are critical for achieving high-quality laminates.
  • Adaptability and Flexibility: The WIP system's design allows for strong adaptability, enabling the processing of multiple bags at once and accommodating small batch production and large, complex parts.

These features collectively make the Warm Isostatic Press (WIP) an indispensable tool for industries requiring precise and reliable lamination processes, ensuring high-quality output and operational efficiency.

Advantages

  • Enhanced Temperature Control: The Warm Isostatic Press (WIP) offers precise temperature control (50~100℃) through its integrated heater in the reservoir tank. This feature is crucial for achieving consistent lamination in semiconductor and electronic component manufacturing, ensuring improved product quality and reliability.
  • Uniform Pressure Distribution: Unlike cold isostatic pressing, WIP ensures uniform pressure distribution across the material, leading to uniform density and strength. This results in minimal density variation and superior material properties, which are essential for applications like MLCC, LTCC, and hybrid chips.
  • High Densification: The WIP system achieves high densification rates, which are critical for the production of high-performance electronic components. This densification minimizes porosity and enhances the mechanical and electrical properties of the final product.
  • Versatility in Applications: WIP is versatile and can be used for a wide range of applications, including MLCC lamination, hybrid chips, fuel cells, medical electronics, and multilayer PZTs. Its ability to process materials in a dry state makes it suitable for various research and production needs.
  • Safety and Compliance: The pressure vessel of the WIP series is designed and manufactured in accordance with ASME codes, ensuring safety and accuracy. The inclusion of pressure sensors and thermocouples further enhances operational safety and user convenience.
  • User-Friendly Interface: The WIP system features a touch screen with computer-based graphical operation, making it easy to use and control. The standard interface allows for seamless integration into existing production lines, reducing the learning curve for operators.
  • Customizability: For specialized applications, the WIP system can be customized to meet specific requirements. This flexibility ensures that the equipment can be tailored to the unique needs of different research and production environments.
  • Improved Green Strength: The materials processed using WIP exhibit high green strength, allowing for faster sintering and machining processes. This reduces production time and increases overall efficiency in the manufacturing workflow.

By combining these advantages, the Warm Isostatic Press (WIP) stands out as a superior choice for high-precision lamination and densification processes in the semiconductor and electronic component industries.

FAQ

What Is A Warm Isostatic Press?

A warm isostatic press is a molding equipment that uses liquid or gas medium to apply uniform pressure to powder materials in high-pressure containers. It is commonly used for processing high-precision materials and operates at controlled temperatures and pressures.

What Is The Warm Isostatic Press (WIP) Used For?

The Warm Isostatic Press (WIP) is used for the lamination process in the semiconductor industry. It helps in manufacturing materials with multiple layers to achieve improved strength, stability, and appearance. It is particularly useful for producing electronic components like MLCC, hybrid chips, and other laminated electronics.

What Are Some Applications Of The WIP?

The WIP is used in various applications such as hybrid chips, MLCC lamination, Bluetooth components, fuel cells, medical electronics, multilayer PZTs, LTCCs, varistors, and other laminated electronic components.

What Are The Key Components Of The WIP?

The WIP consists of a high-pressure pump, a pressure vessel, and a reservoir tank equipped with a heater. It also includes a pressure sensor, thermocouple, and a pin closure type for user convenience.

What Are The Applications Of A Warm Isostatic Press?

Warm isostatic presses are used for shaping and pressing powdered materials, especially in industries requiring high precision. They are ideal for manufacturing complex parts, semiconductor lamination, MLCC (multilayer ceramic capacitors), hybrid chips, medical electronics, and solid-state battery research.

What Is Isostatic Pressing?

Isostatic pressing is a powder metallurgy process that uses equal pressure in all directions to produce uniform density and microstructure in a powder compact.

What Are The Benefits Of Isostatic Pressing?

Isostatic pressing provides uniform strength and density, shape flexibility, a wide range of component sizes, and low tooling cost. It also allows for larger parts, enhances alloying possibilities, reduces lead times, and minimizes material and machining costs.

What Is The Working Principle Of A Warm Isostatic Press?

The warm isostatic press works by heating a liquid medium and injecting it into a sealed pressing cylinder using a booster source. The cylinder is equipped with a heat generator to maintain precise temperature control. This process applies uniform pressure to powder materials, enabling isostatic pressing at temperatures below the liquid medium's boiling point.

What Are The Types Of Isostatic Pressing?

There are two main types of isostatic pressing:

  • Hot Isostatic Pressing (HIP): This type of isostatic pressing uses high temperature and high pressure to consolidate and strengthen the material. The material is heated in a sealed container and then subjected to equal pressure from all directions.
  • Cold Isostatic Pressing (CIP): In this type of isostatic pressing, the material is compacted at room temperature using hydraulic pressure. This method is commonly used to form ceramic and metal powders into complex shapes and structures.

What Are The Advantages Of Using A Warm Isostatic Press?

The advantages include uniform pressure application, precise temperature control, and the ability to process materials with special temperature requirements or those that cannot be formed at room temperature. This technology is widely used in industries requiring high precision and complex component manufacturing.

What Type Of Isostatic Pressing Equipment Do You Have?

Our primary focus is the production of cold isostatic pressing equipment for both laboratory and industrial use.

What Is The Operating Temperature Range Of A Warm Isostatic Press?

The operating temperature of a warm isostatic press includes a working temperature range of 0-240°C and an ambient temperature range of 10-35°C. The working static pressure can be set within the range of 0-240MPa.

What Are The Wet Bag Process And The Dry Bag Process?

The CIP molding process is divided into two methods: the wet bag process and the dry bag process.

Wet bag process:

In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.

Dry bag process:

In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.

What Types Of Materials Can Be Processed Using A Warm Isostatic Press?

Warm isostatic presses are typically used for powders, binders, and other materials with special temperature requirements. They are also suitable for materials that cannot be formed at room temperature, making them ideal for high-precision manufacturing processes.

How Long Is Your Delivery Time? If I Want To Customize The Instrument, How Long Does It Take?

If the items are available in stock, the delivery time is 6-12 days. We also offer customization services for our customers. The lead time for customized products varies depending on the specifications and can take between 25-55 days.
View more faqs for this product

4.9

out of

5

This HIP system delivers precise and reliable results. It's easy to use and the digital controls provide excellent precision.

Ethan Williams

4.8

out of

5

The HIP equipment is top-notch. It offers remarkable uniformity and consistency in material processing, leading to high-quality products.

Olivia Rodriguez

4.7

out of

5

The lab HIP press stands out for its exceptional performance. It effectively eliminates voids and enhances material density, resulting in superior product quality.

Lucas Johnson

4.9

out of

5

The HIP unit's ability to handle complex geometries is impressive. It allows us to produce intricate shapes with remarkable precision and accuracy.

Isabella Garcia

4.8

out of

5

The HIP system's versatility is truly impressive. It seamlessly processes various materials, making it an invaluable asset in our lab.

Liam Brown

4.7

out of

5

The HIP press's user-friendly interface makes operation a breeze. The intuitive controls and clear display ensure efficient and effortless processing.

Emma Jones

4.9

out of

5

The HIP equipment's construction is exceptional. The durable materials and meticulous craftsmanship guarantee longevity and reliability even under demanding conditions.

Alexander Smith

4.8

out of

5

The HIP system's speed and efficiency are remarkable. It significantly reduces processing time, enabling us to meet tight deadlines and increase productivity.

Abigail Taylor

4.7

out of

5

The HIP press's value for money is unbeatable. It offers exceptional performance and reliability at a competitive price, making it an excellent investment for any lab.

Benjamin Walker

4.9

out of

5

The HIP unit's technological advancements are truly groundbreaking. It incorporates cutting-edge features that enhance processing capabilities and deliver superior results.

Sophia Green

4.8

out of

5

The HIP equipment's durability is commendable. It withstands rigorous use and maintains its exceptional performance even after prolonged operation.

Jackson White

4.7

out of

5

The HIP press's compact design is remarkable. It occupies minimal space in the lab, making it an excellent choice for facilities with limited area.

Harper Davis

4.9

out of

5

The HIP unit's ease of maintenance is a huge plus. Its simple design and accessible components make upkeep a breeze, minimizing downtime and ensuring uninterrupted operation.

Amelia Rodriguez

4.8

out of

5

The HIP press's exceptional customer service is commendable. The prompt response, technical expertise, and dedication of the support team are truly outstanding.

Sebastian Brown

4.7

out of

5

The HIP equipment's extensive documentation is highly valuable. The comprehensive manuals, tutorials, and technical support resources provide invaluable guidance and ensure smooth operation.

Isabella Garcia

4.9

out of

5

The HIP system's ability to integrate seamlessly with our existing lab setup is exceptional. It effortlessly communicates with other instruments and software, enhancing workflow efficiency and data management.

Liam Brown

Products

Warm Isostatic Press for Solid State Battery Research

PDF Format Catalog
Download

Category

Isostatic Press

PDF Format Catalog
Download

REQUEST A QUOTE

Our professional team will reply to you within one business day. Please feel free to contact us!

Related Products

Cylindrical Lab Electric Heating Press Mold for Laboratory Applications

Cylindrical Lab Electric Heating Press Mold for Laboratory Applications

Efficiently prepare samples with Cylindrical Lab Electric Heating Press Mold. Fast heating, high temp & easy operation. Custom sizes available. Perfect for battery, ceramic & biochemical research.

Warm Isostatic Press WIP Workstation 300Mpa for High Pressure Applications

Warm Isostatic Press WIP Workstation 300Mpa for High Pressure Applications

Discover Warm Isostatic Pressing (WIP) - A cutting-edge technology that enables uniform pressure to shape and press powdered products at a precise temperature. Ideal for complex parts and components in manufacturing.

Laboratory Hydraulic Press Lab Pellet Press for Button Battery

Laboratory Hydraulic Press Lab Pellet Press for Button Battery

Efficiently prepare samples with our 2T Button Battery Press. Ideal for material research labs and small-scale production. Small footprint, lightweight, and vacuum-compatible.

Isostatic Molding Pressing Molds for Lab

Isostatic Molding Pressing Molds for Lab

Explore high-performance isostatic pressing molds for advanced material processing. Ideal for achieving uniform density and strength in manufacturing.

Electric Lab Cold Isostatic Press CIP Machine for Cold Isostatic Pressing

Electric Lab Cold Isostatic Press CIP Machine for Cold Isostatic Pressing

Produce dense, uniform parts with improved mechanical properties with our Electric Lab Cold Isostatic Press. Widely used in material research, pharmacy, and electronic industries. Efficient, compact, and vacuum-compatible.

Vacuum Hot Press Furnace Machine for Lamination and Heating

Vacuum Hot Press Furnace Machine for Lamination and Heating

Experience clean and precise lamination with Vacuum Lamination Press. Perfect for wafer bonding, thin-film transformations, and LCP lamination. Order now!

Vacuum Hot Press Furnace Heated Vacuum Press Machine Tube Furnace

Vacuum Hot Press Furnace Heated Vacuum Press Machine Tube Furnace

Reduce forming pressure & shorten sintering time with Vacuum Tube Hot Press Furnace for high-density, fine-grain materials. Ideal for refractory metals.

Electric Split Lab Cold Isostatic Press CIP Machine for Cold Isostatic Pressing

Electric Split Lab Cold Isostatic Press CIP Machine for Cold Isostatic Pressing

Split cold isostatic presses are capable of providing higher pressures, making them suitable for testing applications that require high pressure levels.

Automatic Lab Cold Isostatic Press CIP Machine Cold Isostatic Pressing

Automatic Lab Cold Isostatic Press CIP Machine Cold Isostatic Pressing

Efficiently prepare samples with our Automatic Lab Cold Isostatic Press. Widely used in material research, pharmacy, and electronic industries. Provides greater flexibility and control compared to electric CIPs.

Platinum Sheet Electrode for Battery Lab Applications

Platinum Sheet Electrode for Battery Lab Applications

Platinum sheet is composed of platinum, which is also one of the refractory metals. It is soft and can be forged, rolled and drawn into rod, wire, plate, tube and wire.

Hydrophilic Carbon Paper TGPH060 for Battery Lab Applications

Hydrophilic Carbon Paper TGPH060 for Battery Lab Applications

Toray carbon paper is a porous C/C composite material product (composite material of carbon fiber and carbon) that has undergone high-temperature heat treatment.

Special Heat Press Mold for Lab Use

Special Heat Press Mold for Lab Use

Square, round and flat plate forming dies for hot presses.

Button Battery Tablet Press Sealing Mold for Lab Use

Button Battery Tablet Press Sealing Mold for Lab Use

The sealing die is essential for assembling button batteries, ensuring components like the anode, cathode, and electrolyte are securely enclosed.

Related Articles

How Isostatic Presses Improve the Efficiency of Material Processing

How Isostatic Presses Improve the Efficiency of Material Processing

Isostatic pressing is a manufacturing process that uses high pressure to compact and shape materials. It can be done at room temperature (cold isostatic pressing) or at high temperatures (hot isostatic pressing).

Find out more
Essential Equipment for Mass Production of Solid-State Batteries: Isostatic Press

Essential Equipment for Mass Production of Solid-State Batteries: Isostatic Press

Discusses the role of isostatic pressing technology in enhancing solid-state battery performance and production efficiency.

Find out more
Isostatic Pressing Technology for Solid-State Batteries

Isostatic Pressing Technology for Solid-State Batteries

Focus on isostatic pressing to commercialize next-gen batteries.

Find out more
How Isostatic Presses Help Eliminate Defects in Materials

How Isostatic Presses Help Eliminate Defects in Materials

Isostatic pressing is a manufacturing process that is used to eliminate defects in materials.

Find out more
How to replace the rubber ring of isostatic press and what precautions should be taken

How to replace the rubber ring of isostatic press and what precautions should be taken

How to replace the rubber ring of isostatic press and matters needing attention.

Find out more
Understanding the Basics of Isostatic Pressing

Understanding the Basics of Isostatic Pressing

Isostatic pressing is a manufacturing process used to shape and consolidate materials by applying equal pressure from all directions. The technique involves placing a material in a pressure vessel and applying hydrostatic pressure to the material.

Find out more
The Benefits of Using Isostatic Pressing in Manufacturing

The Benefits of Using Isostatic Pressing in Manufacturing

sostatic pressing is a manufacturing process that involves applying uniform pressure to a material to achieve a specific shape or density. The process can be performed at room temperature (cold isostatic pressing or CIP) or at high temperatures (hot isostatic pressing or HIP).

Find out more
What is Isostatic Pressing Machine

What is Isostatic Pressing Machine

Isostatic molding is a molding method that uses the incompressibility of a liquid medium and the uniform transfer of pressure. It is suitable for powder dense parts with equal pressure in all directions. The principle is to fill the mold with a liquid medium, such as water, and then subject the mold to uniform pressure. The pressure is applied by a piston or a flexible membrane.

Find out more
Isostatic Pressing Technology in Solid-State Battery Production

Isostatic Pressing Technology in Solid-State Battery Production

Exploring the role of isostatic pressing technology in manufacturing solid electrolytes for next-generation solid-state batteries.

Find out more
Zirconia Ceramic Rod Production Processes: Isostatic Pressing vs. Dry Pressing

Zirconia Ceramic Rod Production Processes: Isostatic Pressing vs. Dry Pressing

A comparison of isostatic pressing and dry pressing in zirconia ceramic rod production, highlighting differences and advantages.

Find out more
Understanding the Isostatic Pressing Process and its Types

Understanding the Isostatic Pressing Process and its Types

Isostatic pressing, a technique that applies hydrostatic pressure to a material to improve its density and mechanical strength, has seen significant growth and development over the years. Isostatic pressing is commonly used for the consolidation of powders and defect healing of castings, making it a versatile process for a range of materials including ceramics, metals, composites, plastics, and carbon.

Find out more
Comprehensive Guide to Isostatic Pressing:Processes, and Features

Comprehensive Guide to Isostatic Pressing:Processes, and Features

Isostatic pressing is a versatile manufacturing process that is widely used in various industries. It involves subjecting a material to equal pressure from all directions to achieve uniform density and shape. Isostatic pressing offers numerous advantages, such as the ability to produce complex shapes, uniformity in material properties, and high precision. This comprehensive guide will delve into the different types of isostatic pressing, including cold, warm, and hot pressing. We will explore the processes, features, and applications of each type, providing you with a thorough understanding of this essential manufacturing technique. So let's dive in!

Find out more