Isostatic Press
Warm iostatic press for solid state battery research
Item Number : PCIH
Price varies based on specs and customizations
- Working Pressure
- 0-60 T
- Cylinder Stroke
- 50 mm
- Isostatic Pressure
- 0-500 MPa
Shipping:
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Introduction
Warm Isostatic Press (WIP) for Solid State Battery is a specialized equipment used for laminating processes in the semiconductor industry, featuring controlled temperatures (50-100°C) and high-pressure capabilities. Designed according to ASME standards, WIP systems include components like high-pressure pumps, pressure vessels, and reservoir tanks, ensuring safety and accuracy. This technology is essential for creating laminates in various electronic components, enhancing strength and stability through heat and pressure. Applications span hybrid chips, MLCC, Bluetooth components, fuel cells, and medical electronics, among others.
Applications
The Warm Isostatic Press (WIP) from Kintek is a versatile piece of equipment designed for various applications in the semiconductor industry and beyond. It is particularly renowned for its lamination processes, which enhance the properties of materials through multiple layers. Below are the main application areas of the WIP, along with related long-tail keywords that highlight its versatility and effectiveness in different industries.
- Hybrid Chips: The WIP is used for laminating hybrid chips, which are essential in modern electronic devices.
- MLCC Lamination: Multi-Layer Ceramic Capacitors (MLCC) benefit from the precise lamination processes enabled by the WIP.
- Bluetooth Components: The WIP ensures the high-quality lamination of components used in Bluetooth technology.
- Fuel Cells: The equipment supports the production of fuel cells, which are crucial for renewable energy applications.
- Medical Electronics & Implants: The WIP is used in the fabrication of medical electronics and implants, ensuring high reliability and performance.
- Multilayer PZTs: The WIP is employed in the production of Multilayer Piezoelectric Transducers (PZTs), which are used in various sensing and actuating applications.
- LTCCs (Low Temperature Co-fired Ceramics): The WIP aids in the manufacturing of LTCCs, which are widely used in electronic packaging and substrate technologies.
- Varistors: The equipment is used for laminating varistors, which protect electronic circuits from voltage surges.
- Other Laminated Electronic Components: The WIP is versatile enough to be used in a wide range of laminated electronic components, enhancing their strength, stability, and appearance.
These applications demonstrate the WIP's ability to improve material properties through precise lamination, making it an indispensable tool in the semiconductor and electronic industries.
Detail&Parts
Sample preparation and mold release
technical specifications
| Instrument model | PCIH-20T | PCIH-40T | PCIH-60T | PCIH-100T |
|---|---|---|---|---|
| Pressure Range | 0-20T | 0-40T | 0-60.0 tons | 0-100 tons |
| Piston diameter | 130mm (d) in chrome plated oil cylinder | 150mm (d) in chrome plated oil cylinder | 200mm (d) in chrome plated oil cylinder | 220mm (d) in chrome plated oil cylinder |
| Pressurization process | Program pressurization - Program holding-Timed pressure relief | |||
| Hold time | 1 second to 999 minutes | 1 second to 999 minutes | 1 second to 999 minutes | 1 second to 999 minutes |
| Pressure conversion | The program automatically converts the pressure borne by the sample | |||
| Display | 7 inch LCD screen | 7 inch LCD screen | 7 inch LCD screen | 7 inch LCD screen |
| Heating temperature | Room temperature-200.0C | Room temperature-200.0C | Room temperature-200.0C | Room temperature-200.0C |
| Isostatic pressure | 300MPa | 300MPa | 300MPa | 500MPa |
| Isostatic chamber size | Φ30×150mm(M×N) | Φ40×150mm(M×N) | Φ×50×150 (M×N) | Φ×50×150 (M×N) |
| Piston stroke (T) | 50mm | 50mm | 50mm | 50mm |
Principle
The Warm Isostatic Press (WIP) operates by applying uniform pressure and controlled low temperatures (up to 100°C) to compact parts. Unlike traditional heated platen presses, WIP ensures consistent pressure on all surfaces, minimizing dimensional variations. This method is widely used in the electronics industry for laminating processes, producing high-quality multilayer ceramic components such as MLCC, LTCC, and hybrid chips.
Feature
The Warm Isostatic Press (WIP) from Kintek Autoclave is a cutting-edge piece of equipment designed specifically for the laminating processes in the semiconductor industry. This innovative system offers a range of features that not only enhance the efficiency and precision of your operations but also ensure safety and convenience for users. Below are the key features and their benefits:
- Temperature Control (50 ~ 100℃): The integrated heater in the reservoir tank allows for precise temperature control, which is crucial for achieving optimal lamination conditions. This feature ensures consistent results and improves the overall quality of the laminated materials.
- High Pressure Pump and Pressure Vessel: The WIP series is equipped with a high-pressure pump and a pressure vessel designed according to ASME standards, ensuring both safety and accuracy. This design allows for high densification and low density variation, which are essential for producing high-quality laminates.
- Pressure and Temperature Sensors: The inclusion of pressure sensors and thermocouples provides real-time monitoring and control, allowing for precise adjustments and ensuring that the process remains within the desired parameters.
- Pin Closure Type: The pin closure type design enhances user convenience by simplifying the operation and maintenance processes, making it easier to handle and use.
- Customizable Modes: For applications requiring special functions, the WIP unit offers customizable modes, ensuring that it can be adapted to meet the specific needs of various research and production environments.
- Touch Screen with Graphical Operation: The touch screen interface, combined with computer-based graphical operation, provides an intuitive and user-friendly control system, making it easier for operators to manage the process.
- Wide Range of Applications: The WIP system is versatile and can be used in a variety of applications, including hybrid chips, MLCC lamination, Bluetooth components, fuel cells, medical electronics, multilayer PZTs, LTCCs, varistors, and other laminated electronic components.
- Dry State Processing: Unlike general press machines, the WIP can process materials in a dry state, offering excellent temperature uniformity and strength, which are critical for achieving high-quality laminates.
- Adaptability and Flexibility: The WIP system's design allows for strong adaptability, enabling the processing of multiple bags at once and accommodating small batch production and large, complex parts.
These features collectively make the Warm Isostatic Press (WIP) an indispensable tool for industries requiring precise and reliable lamination processes, ensuring high-quality output and operational efficiency.
Advantages
- Enhanced Temperature Control: The Warm Isostatic Press (WIP) offers precise temperature control (50~100℃) through its integrated heater in the reservoir tank. This feature is crucial for achieving consistent lamination in semiconductor and electronic component manufacturing, ensuring improved product quality and reliability.
- Uniform Pressure Distribution: Unlike cold isostatic pressing, WIP ensures uniform pressure distribution across the material, leading to uniform density and strength. This results in minimal density variation and superior material properties, which are essential for applications like MLCC, LTCC, and hybrid chips.
- High Densification: The WIP system achieves high densification rates, which are critical for the production of high-performance electronic components. This densification minimizes porosity and enhances the mechanical and electrical properties of the final product.
- Versatility in Applications: WIP is versatile and can be used for a wide range of applications, including MLCC lamination, hybrid chips, fuel cells, medical electronics, and multilayer PZTs. Its ability to process materials in a dry state makes it suitable for various research and production needs.
- Safety and Compliance: The pressure vessel of the WIP series is designed and manufactured in accordance with ASME codes, ensuring safety and accuracy. The inclusion of pressure sensors and thermocouples further enhances operational safety and user convenience.
- User-Friendly Interface: The WIP system features a touch screen with computer-based graphical operation, making it easy to use and control. The standard interface allows for seamless integration into existing production lines, reducing the learning curve for operators.
- Customizability: For specialized applications, the WIP system can be customized to meet specific requirements. This flexibility ensures that the equipment can be tailored to the unique needs of different research and production environments.
- Improved Green Strength: The materials processed using WIP exhibit high green strength, allowing for faster sintering and machining processes. This reduces production time and increases overall efficiency in the manufacturing workflow.
By combining these advantages, the Warm Isostatic Press (WIP) stands out as a superior choice for high-precision lamination and densification processes in the semiconductor and electronic component industries.
FAQ
What Are The Advantages Of Using A Manual Press?
How Does A Manual Press Work?
What Types Of Tasks Can Be Performed Using A Manual Press?
What Is The Warm Isostatic Press (WIP) Used For?
What Are Some Applications Of The WIP?
What Are The Key Components Of The WIP?
What Is Isostatic Pressing?
What Are The Benefits Of Isostatic Pressing?
What Are The Advantages Of Using A Hydraulically Heated Laboratory Press?
What Is Cold Isostatic Pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What Are The Types Of Isostatic Pressing?
There are two main types of isostatic pressing:
- Hot Isostatic Pressing (HIP): This type of isostatic pressing uses high temperature and high pressure to consolidate and strengthen the material. The material is heated in a sealed container and then subjected to equal pressure from all directions.
- Cold Isostatic Pressing (CIP): In this type of isostatic pressing, the material is compacted at room temperature using hydraulic pressure. This method is commonly used to form ceramic and metal powders into complex shapes and structures.
What Does A Hydraulic Lab Heat Press Do?
What Type Of Isostatic Pressing Equipment Do You Have?
What Types Of Samples Or Materials Can Be Processed In A Hydraulically Heated Laboratory Press?
What Are The Advantages Of Cold Isostatic Pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What Is A Cold Isostatic Press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
What Is Manually Operated Lab Press?
What Are The Wet Bag Process And The Dry Bag Process?
The CIP molding process is divided into two methods: the wet bag process and the dry bag process.
Wet bag process:
In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.
Dry bag process:
In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.
How Does A Hydraulically Heated Laboratory Press Work?
Application Field Of Cold Isostatic Press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
How Can The Performance Of A Hydraulically Heated Laboratory Press Be Optimized?
What Are The Wearing Parts Of Cold Isostatic Pressing Equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
Do You Provide Matching Cold Isostatic Press Molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
How Long Is Your Delivery Time? If I Want To Customize The Instrument, How Long Does It Take?
4.9
out of
5
This HIP system delivers precise and reliable results. It's easy to use and the digital controls provide excellent precision.
4.8
out of
5
The HIP equipment is top-notch. It offers remarkable uniformity and consistency in material processing, leading to high-quality products.
4.7
out of
5
The lab HIP press stands out for its exceptional performance. It effectively eliminates voids and enhances material density, resulting in superior product quality.
4.9
out of
5
The HIP unit's ability to handle complex geometries is impressive. It allows us to produce intricate shapes with remarkable precision and accuracy.
4.8
out of
5
The HIP system's versatility is truly impressive. It seamlessly processes various materials, making it an invaluable asset in our lab.
4.7
out of
5
The HIP press's user-friendly interface makes operation a breeze. The intuitive controls and clear display ensure efficient and effortless processing.
4.9
out of
5
The HIP equipment's construction is exceptional. The durable materials and meticulous craftsmanship guarantee longevity and reliability even under demanding conditions.
4.8
out of
5
The HIP system's speed and efficiency are remarkable. It significantly reduces processing time, enabling us to meet tight deadlines and increase productivity.
4.7
out of
5
The HIP press's value for money is unbeatable. It offers exceptional performance and reliability at a competitive price, making it an excellent investment for any lab.
4.9
out of
5
The HIP unit's technological advancements are truly groundbreaking. It incorporates cutting-edge features that enhance processing capabilities and deliver superior results.
4.8
out of
5
The HIP equipment's durability is commendable. It withstands rigorous use and maintains its exceptional performance even after prolonged operation.
4.7
out of
5
The HIP press's compact design is remarkable. It occupies minimal space in the lab, making it an excellent choice for facilities with limited area.
4.9
out of
5
The HIP unit's ease of maintenance is a huge plus. Its simple design and accessible components make upkeep a breeze, minimizing downtime and ensuring uninterrupted operation.
4.8
out of
5
The HIP press's exceptional customer service is commendable. The prompt response, technical expertise, and dedication of the support team are truly outstanding.
4.7
out of
5
The HIP equipment's extensive documentation is highly valuable. The comprehensive manuals, tutorials, and technical support resources provide invaluable guidance and ensure smooth operation.
4.9
out of
5
The HIP system's ability to integrate seamlessly with our existing lab setup is exceptional. It effortlessly communicates with other instruments and software, enhancing workflow efficiency and data management.
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