Isostatic Press
Automatic Lab Warm Isostatic Press (WIP) 20T / 40T / 60T
Item Number : PCIH
Price varies based on specs and customizations
- Working Pressure
- 0-60 T
- Cylinder Stroke
- 50 mm
- Isostatic Pressure
- 0-500 MPa
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Introduction
Warm Isostatic Pressing (WIP) is a specialized manufacturing process that applies uniform pressure and low-temperature compaction to various materials, typically using water or oil as the pressing fluid. This method is particularly effective in the electronics industry for producing high-quality, complex parts with consistent dimensions. Unlike traditional heated platen presses, WIP ensures equal pressure distribution on all surfaces, minimizing dimensional variations. Widely used in the production of monolithic multilayer ceramic electronic components, WIP enhances the quality and precision of compressed bodies, making it a de facto standard in advanced manufacturing processes.
Applications
The Automatic Lab Warm Isostatic Press (WIP) is a versatile tool used in various industries, particularly for its ability to apply uniform pressure and temperature to materials. This technology is highly beneficial in achieving high-precision and consistent results in material processing. Below are the main application areas of the Warm Isostatic Press:
- Ceramic Electronics Manufacturing: Ideal for compressing green sheets to produce high-quality monolithic multilayer ceramic electronic components such as MLCC, MLCI, LTCC, HTCC, MCM, Piezoelectric, Filter, Varistor, and Thermistor.
- Electronics Industry: Used as a cost-effective means of compacting different shaped parts, ensuring uniform pressure distribution which is crucial for maintaining dimensional accuracy.
- High-Precision Material Processing: Often employed in the processing of high-precision materials where uniform pressure and controlled temperature settings are required.
- Research and Development: Widely used in laboratory settings for research purposes, especially in materials science and engineering, to study the effects of uniform pressure and temperature on various materials.
Feature
Warm Isostatic Pressing (WIP) technology offers several advanced features that significantly enhance the quality and uniformity of the products processed. This technology is particularly beneficial in the manufacturing of high-quality monolithic multilayer ceramic electronic components, ensuring superior strength and accuracy.
- Uniform Pressure Application: Utilizes warm water or a similar medium to apply uniform pressure from all directions, ensuring consistent densification and minimal density variation.
- Temperature Control: Operates at temperatures below the boiling point of the liquid medium, providing excellent temperature uniformity performance.
- Flexible Material Use: Employs flexible materials as jacket molds, allowing for versatile and adaptable processing conditions.
- Hydraulic Pressure Medium: Uses hydraulic pressure to shape and press powder materials, enhancing the strength and accuracy of the final product.
- Customizable Modes: Offers a custom mode for special functions, making it suitable for a wide range of applications beyond standard processes.
- Advanced Interface: Features a touch screen with computer-based graphical operation, providing a user-friendly and efficient interface.
- Dry State Processing: Capable of processing materials in a dry state, which is advantageous for certain materials and applications.
Detail&Parts
- Set: In the operation interface, press the settings button to enter the settings interface,then press the settings button to move the settings content. After moving to the mold diameter, press the settings button again to return to the operation interface.
- +: In the operation interface, press the "+" key to increase the setting number
- - : In the operation interface, press the "_" key to reduce the number ofsettings
- Hot: Press the heating button to start heating the chamber. When it reaches the set temperature, it will automatically insulate, and then press the heating button to stop heating the equipment.
- Stop: When the device is in operation, pressing the "Stop" button will stop the motor from running and open the pressure relief valve to release the pressure.
- Run: Press the "Sample Preparation" button and the equipment will start. When the pressure reaches the set pressure, stop pressurization and time to maintain pressure. When it is below the lower limit of pressurization, it will automatically replenish pressure. After the time is over, it will automatically release pressure.
Sample preparation and mold release
Advantages
- Improved Material Properties: HIP helps eliminate porosity and enhance material density, resulting in improved mechanical and physical properties of the final product.
- Enhanced Uniformity: The isostatic pressure distribution ensures uniform material consolidation, reducing the risk of defects and inconsistencies.
- Complex Geometries: HIP allows for the processing of complex and intricate shapes, making it suitable for a wide range of applications where conventional manufacturing methods may be limited.
- Densification of Powdered Materials: It is particularly effective in consolidating powdered materials, leading to increased strength and integrity of the final product.
technical specifications
| Instrument model | PCIH-20T | PCIH-40T | PCIH-60T |
|---|---|---|---|
| Pressure Range | 0-20T | 0-40T | 0-60.0 tons |
| Piston diameter | 130mm (d) in chrome plated oil cylinder | 150mm (d) in chrome plated oil cylinder | 200mm (d) in chrome plated oil cylinder |
| Pressurization process | Program pressurization - Program holding-Timed pressure relief | ||
| Hold time | 1 second to 0 seconds | 1 second to 0 seconds | 1 second to 0 seconds |
| Pressure conversion | The program automatically converts the pressure borne by the sample | ||
| Display | 4.3 inch LCD screen | 7 inch LCD screen | 7 inch LCD screen |
| Heating temperature | Room temperature-200.0C | Room temperature-200.0C | Room temperature-200.0C |
| lsostatic pressure | 300MPa | 300MPa | 300MPa |
| lsostatic pressure chamber | Φ30×150mm(M×N) | Φ40×150mm(M×N) | Φ×50×150 (M×N) |
| Cylinder stroke (T) | 50mm | 50mm | 50mm |
| Sample making characteristics | Upperpanel rocker arm structure formore convenient operation | ||
| External dimensions | 280×460×660(L×W×H) | 280×460×660(L×W×H) | 330×580×720(L×W×H) |
| Equipment power supply | 1800W(220V/110 can be customized) | 1800W(220V/110 can be customized) | 3000W(220V/110 can be customized) |
| Equipmentweight | 180Kg | 180Kg | 290KG |
Operating steps
Step 1: Place the sample into the chamber and check if the rubber ring on the pressure rod is intact. If it is severely broken,replace it in a timely manner
Step 2: Step 2: Place the pressure rod into the chamber, ensuring that it penetrates more than 40mm, and then tighten the locking screw on the pressure rod.
Step 3:Close the cantilever and tighten the screw
Step 4: Press the settings button to enter the settings menu
Step 5:Set the temperature and pressure we need
Step 6: Press the heating button to start heating, be sure to heat first and then apply pressure.
Step 7: After the static pressure chamber reaches the temperature we set, we start pressurizing it.
Step 8: Start timed pressure maintenance
Step 9:If there is an emergency, you can press the stop button to quickly release pressure
Step 10: After cooling to the greenhouse, the cabin door can only be opened.
Step 11:First, loosen the screw ofthe locking ring in the pressure bar.
Step 12: Use two M10 screws to push out the pressure rod, and then take out the sample.
FAQ
What are the advantages of using a manual press?
How does a manual press work?
What types of tasks can be performed using a manual press?
What is Isostatic Pressing?
What are the benefits of isostatic pressing?
What are the advantages of using a hydraulically heated laboratory press?
What is cold isostatic pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What are the types of isostatic pressing?
There are two main types of isostatic pressing:
- Hot Isostatic Pressing (HIP): This type of isostatic pressing uses high temperature and high pressure to consolidate and strengthen the material. The material is heated in a sealed container and then subjected to equal pressure from all directions.
- Cold Isostatic Pressing (CIP): In this type of isostatic pressing, the material is compacted at room temperature using hydraulic pressure. This method is commonly used to form ceramic and metal powders into complex shapes and structures.
What does a hydraulic lab heat press do?
What type of isostatic pressing equipment do you have?
What types of samples or materials can be processed in a hydraulically heated laboratory press?
What are the advantages of cold isostatic pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What is a cold isostatic press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
What is manually operated lab press?
What are the wet bag process and the dry bag process?
The CIP molding process is divided into two methods: the wet bag process and the dry bag process.
Wet bag process:
In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.
Dry bag process:
In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.
How does a hydraulically heated laboratory press work?
Application field of cold isostatic press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
How can the performance of a hydraulically heated laboratory press be optimized?
What are the wearing parts of cold isostatic pressing equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
Do you provide matching cold isostatic press molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
How long is your delivery time? If I want to customize the instrument, how long does it take?
4.9
out of
5
This HIP system delivers precise and reliable results. It's easy to use and the digital controls provide excellent precision.
4.8
out of
5
The HIP equipment is top-notch. It offers remarkable uniformity and consistency in material processing, leading to high-quality products.
4.7
out of
5
The lab HIP press stands out for its exceptional performance. It effectively eliminates voids and enhances material density, resulting in superior product quality.
4.9
out of
5
The HIP unit's ability to handle complex geometries is impressive. It allows us to produce intricate shapes with remarkable precision and accuracy.
4.8
out of
5
The HIP system's versatility is truly impressive. It seamlessly processes various materials, making it an invaluable asset in our lab.
4.7
out of
5
The HIP press's user-friendly interface makes operation a breeze. The intuitive controls and clear display ensure efficient and effortless processing.
4.9
out of
5
The HIP equipment's construction is exceptional. The durable materials and meticulous craftsmanship guarantee longevity and reliability even under demanding conditions.
4.8
out of
5
The HIP system's speed and efficiency are remarkable. It significantly reduces processing time, enabling us to meet tight deadlines and increase productivity.
4.7
out of
5
The HIP press's value for money is unbeatable. It offers exceptional performance and reliability at a competitive price, making it an excellent investment for any lab.
4.9
out of
5
The HIP unit's technological advancements are truly groundbreaking. It incorporates cutting-edge features that enhance processing capabilities and deliver superior results.
4.8
out of
5
The HIP equipment's durability is commendable. It withstands rigorous use and maintains its exceptional performance even after prolonged operation.
4.7
out of
5
The HIP press's compact design is remarkable. It occupies minimal space in the lab, making it an excellent choice for facilities with limited area.
4.9
out of
5
The HIP unit's ease of maintenance is a huge plus. Its simple design and accessible components make upkeep a breeze, minimizing downtime and ensuring uninterrupted operation.
4.8
out of
5
The HIP press's exceptional customer service is commendable. The prompt response, technical expertise, and dedication of the support team are truly outstanding.
4.7
out of
5
The HIP equipment's extensive documentation is highly valuable. The comprehensive manuals, tutorials, and technical support resources provide invaluable guidance and ensure smooth operation.
4.9
out of
5
The HIP system's ability to integrate seamlessly with our existing lab setup is exceptional. It effortlessly communicates with other instruments and software, enhancing workflow efficiency and data management.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
Electric Lab Cold Isostatic Press (CIP) 12T / 20T / 40T / 60T
Produce dense, uniform parts with improved mechanical properties with our Electric Lab Cold Isostatic Press. Widely used in material research, pharmacy, and electronic industries. Efficient, compact, and vacuum-compatible.
Automatic Lab Cold Isostatic Press (CIP) 300MPA-400MPA-500MPA
Efficiently prepare samples with our Automatic Lab Cold Isostatic Press. Widely used in material research, pharmacy, and electronic industries. Provides greater flexibility and control compared to electric CIPs.
Manual Cold Isostatic Pellet Press (CIP) 12T / 20T / 40T / 60T
Lab Manual Isostatic Press is a high-efficient equipment for sample preparation widely used in material research, pharmacy, ceramics, and electronic industries. It allows for precision control of the pressing process and can work in a vacuum environment.
Manual Lab Hydraulic Pellet Press 12T / 15T / 24T / 30T / 40T
Efficient sample preparation with small footprint Manual Lab Hydraulic Press. Ideal for material researching labs, pharmacy, catalytic reaction, and ceramics.
Vacuum pressure sintering furnace
Vacuum pressure sintering furnaces are designed for high temperature hot pressing applications in metal and ceramic sintering. Its advanced features ensure precise temperature control, reliable pressure maintenance, and a robust design for seamless operation.
Cold isostatic press for small workpiece production 400Mpa
Produce uniformly high-density materials with our Cold Isostatic Press. Ideal for compacting small workpieces in production settings. Widely used in powder metallurgy, ceramics, and biopharmaceutical fields for high-pressure sterilization and protein activation.
9MPa air pressure sintering furnace
The air pressure sintering furnace is a high-tech equipment commonly used for the sintering of advanced ceramic materials. It combines vacuum sintering and pressure sintering techniques to achieve high-density and high-strength ceramics.
Electric Split Lab cold Isostatic Press (CIP) 65T / 100T / 150T / 200T
Split cold isostatic presses are capable of providing higher pressures, making them suitable for testing applications that require high pressure levels.
Warm Isostatic Press (WIP) Workstation 300Mpa
Discover Warm Isostatic Pressing (WIP) - A cutting-edge technology that enables uniform pressure to shape and press powdered products at a precise temperature. Ideal for complex parts and components in manufacturing.
Split manual heated lab pellet press 30T / 40T
Efficiently prepare your samples with our Split Manual Heated Lab Press. With a pressure range up to 40T and heating plates up to 300°C, it's perfect for various industries.
Manual hydraulic presses are mainly used in laboratories for various applications such as forging, molding, stamping, riveting and other operations. It allows the creation of complex shapes while saving material.
Discover the advantages of Vacuum Hot Press Furnace! Manufacture dense refractory metals & compounds, ceramics, and composites under high temp and pressure.
automatic heated lab pellet press 25T / 30T / 50T
Efficiently prepare your samples with our Automatic Heated Lab Press. With a pressure range up to 50T and precise control, it's perfect for various industries.
Heating Circulator High temperature constant temperature reaction bath
Efficient and reliable, KinTek KHB Heating Circulator is perfect for your lab needs. With a max. heating temperature of up to 300℃, it features accurate temperature control and fast heating.
Hydraulic Heated Lab Pellet Press 24T / 30T / 60T
Looking for a reliable Hydraulic Heated Lab Press? Our 24T / 40T model is perfect for material research labs, pharmacy, ceramics, and more. With a small footprint and the ability to work inside a vacuum glove box, it's the efficient and versatile solution for your sample preparation needs.
Split automatic heated lab pellet press 30T / 40T
Discover our split automatic heated lab press 30T/40T for precise sample preparation in material research, pharmacy, ceramics, and electronics industries. With a small footprint and heating up to 300°C, it's perfect for processing under vacuum environment.
600T vacuum induction hot press furnace
Discover the 600T Vacuum Induction Hot Press Furnace, designed for high-temperature sintering experiments in vacuum or protected atmospheres. Its precise temperature and pressure control, adjustable working pressure, and advanced safety features make it ideal for nonmetal materials, carbon composites, ceramics, and metal powders.
Stainless High Pressure Reactor
Discover the versatility of Stainless High Pressure Reactor - a safe and reliable solution for direct and indirect heating. Built with stainless steel, it can withstand high temperatures and pressures. Learn more now.
Reduce forming pressure & shorten sintering time with Vacuum Tube Hot Press Furnace for high-density, fine-grain materials. Ideal for refractory metals.
Vacuum furnace with ceramic fiber liner
Vacuum furnace with polycrystalline ceramic fiber insulation liner for excellent heat insulation and uniform temperature field. Choose from 1200℃ or 1700℃ max. working temperature with high vacuum performance and precise temperature control.
Small vacuum tungsten wire sintering furnace
The small vacuum tungsten wire sintering furnace is a compact experimental vacuum furnace specially designed for universities and scientific research institutes. The furnace features a CNC welded shell and vacuum piping to ensure leak-free operation. Quick-connect electrical connections facilitate relocation and debugging, and the standard electrical control cabinet is safe and convenient to operate.
Electric Hydraulic Pellet Press for XRF & KBR 20T / 30T / 40T / 60T
Efficiently prepare samples with the Electric Hydraulic Press. Compact and portable, it's perfect for labs and can work in a vacuum environment.
Mini SS High Pressure Reactor - Ideal for medicine, chemical, and scientific research industries. Programmed heating temp and stirring speed, up to 22Mpa pressure.
Integrated manual heated lab pellet press 120mm / 180mm / 200mm / 300mm
Efficiently process heat-pressing samples with our Integrated Manual Heated Lab Press. With a heating range up to 500°C, it's perfect for various industries.
Split electric laboratory pellet press 40T / 65T / 100T / 150T / 200T
Efficiently prepare samples with a split electric lab press - available in various sizes and ideal for material research, pharmacy, and ceramics. Enjoy greater versatility and higher pressure with this portable and programmable option.
Related Articles
Understanding Cold Isostatic Pressing (CIP) and Hot Isostatic Pressing (HIP) in Powder Metallurgy
Cold Isostatic Pressing (CIP) and Hot Isostatic Pressing (HIP) are two powder metallurgy techniques used to produce dense and high-quality metal components.
Additive Manufacturing for Isostatic Pressing: Bridging New Technology with Traditional Manufacturing
The goal of most powder-based manufacturing processes, such as powder metallurgy (PM), is to produce dense parts with less than 1% porosity without melting the starting material. The loose powder used in these processes typically has a low stacking density, with a theoretical maximum density of only 64% for randomly stacked perfectly spherical particles. However, by using proper powder particle size distributions or deformable powders, packing densities of over 90% can be achieved.
Understanding Hot Isostatic Pressing: Uses, Applications, and Specifications
Hot Isostatic Pressing (HIP) is a powerful manufacturing process that plays a crucial role in enhancing the density of ceramic materials and reducing porosity in metals. It is widely utilized in various industries, including aerospace, powder metallurgy, and component manufacturing.
A Beginner's Guide to Hot Isostatic Pressing (HIP)
Hot isostatic pressing is a versatile process that can be used on a wide range of materials, including metals, ceramics, and polymers.
Hot & Cold Isostatic Pressing: Applications, Process, and Specifications
Hot Isostatic Pressing (HIP) is a manufacturing process that involves the simultaneous application of high temperature and pressure to metals and other materials. The purpose of HIP is to reduce the porosity of metals and increase the density of ceramic materials. This process improves the mechanical properties and workability of the materials.
Exploring the Capabilities and Applications of Warm Isostatic Pressing (WIP)
Dive into the comprehensive guide on Warm Isostatic Pressing (WIP), its technology, applications, and benefits in material processing. Discover how WIP enhances material properties and its role in advanced manufacturing.
Hot Isostatic Pressing vs. Cold Isostatic Pressing
Isostatic pressing is a manufacturing process used to produce high-density materials with improved mechanical properties. It operates by applying uniform pressure to the material from all directions to eliminate voids, cracks, and porosity.
Warm Isostatic Pressing An Overview of the Process and Equipment
Warm Isostatic Pressing (WIP) is a process used to improve the quality of materials by applying high pressure and temperature. WIP is used to improve the density, mechanical properties, and microstructure of materials.
Hot Isostatic Pressing Achieving Optimal Microstructure Uniformity
Hot Isostatic Pressing(HIP ) is a technology used to densify materials at high temperatures and pressures. The process involves placing a material in a sealed container, which is then pressurized with an inert gas and heated to a high temperature.
Warm Isostatic Pressing for High-Density and Low-Defect Materials
Warm Isostatic Pressing (WIP) is a high-pressure technique used to enhance the density and reduce the defects of materials. It involves subjecting a material to high pressure and high temperature while simultaneously applying an inert gas, which uniformly compresses the material.
Cold Isostatic Pressing (CIP): A Proven Process for High-Performance Parts Manufacturing
Cold isostatic pressing (CIP) is a proven process that stands out when it comes to high-performance part manufacturing. The technology offers a range of advantages, from achieving superior densities in ceramics to compressing materials as diverse as metals and graphite.
Automatic isostatic press operation steps
Introduction to the operating steps of automatic isostatic press.