Isostatic Press
Automatic Lab Warm Isostatic Press (WIP) 20T / 40T / 60T
Item Number : PCIH
Price varies based on specs and customizations
- Working Pressure
- 0-60 T
- Cylinder Stroke
- 50 mm
- Isostatic Pressure
- 0-500 MPa
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Introduction
Warm Isostatic Pressing (WIP) is a specialized manufacturing process that applies uniform pressure and low-temperature compaction to various materials, typically using water or oil as the pressing fluid. This method is particularly effective in the electronics industry for producing high-quality, complex parts with consistent dimensions. Unlike traditional heated platen presses, WIP ensures equal pressure distribution on all surfaces, minimizing dimensional variations. Widely used in the production of monolithic multilayer ceramic electronic components, WIP enhances the quality and precision of compressed bodies, making it a de facto standard in advanced manufacturing processes.
Applications
The Automatic Lab Warm Isostatic Press (WIP) is a versatile tool used in various industries, particularly for its ability to apply uniform pressure and temperature to materials. This technology is highly beneficial in achieving high-precision and consistent results in material processing. Below are the main application areas of the Warm Isostatic Press:
- Ceramic Electronics Manufacturing: Ideal for compressing green sheets to produce high-quality monolithic multilayer ceramic electronic components such as MLCC, MLCI, LTCC, HTCC, MCM, Piezoelectric, Filter, Varistor, and Thermistor.
- Electronics Industry: Used as a cost-effective means of compacting different shaped parts, ensuring uniform pressure distribution which is crucial for maintaining dimensional accuracy.
- High-Precision Material Processing: Often employed in the processing of high-precision materials where uniform pressure and controlled temperature settings are required.
- Research and Development: Widely used in laboratory settings for research purposes, especially in materials science and engineering, to study the effects of uniform pressure and temperature on various materials.
Feature
Warm Isostatic Pressing (WIP) technology offers several advanced features that significantly enhance the quality and uniformity of the products processed. This technology is particularly beneficial in the manufacturing of high-quality monolithic multilayer ceramic electronic components, ensuring superior strength and accuracy.
- Uniform Pressure Application: Utilizes warm water or a similar medium to apply uniform pressure from all directions, ensuring consistent densification and minimal density variation.
- Temperature Control: Operates at temperatures below the boiling point of the liquid medium, providing excellent temperature uniformity performance.
- Flexible Material Use: Employs flexible materials as jacket molds, allowing for versatile and adaptable processing conditions.
- Hydraulic Pressure Medium: Uses hydraulic pressure to shape and press powder materials, enhancing the strength and accuracy of the final product.
- Customizable Modes: Offers a custom mode for special functions, making it suitable for a wide range of applications beyond standard processes.
- Advanced Interface: Features a touch screen with computer-based graphical operation, providing a user-friendly and efficient interface.
- Dry State Processing: Capable of processing materials in a dry state, which is advantageous for certain materials and applications.
Detail&Parts
- Set: In the operation interface, press the settings button to enter the settings interface,then press the settings button to move the settings content. After moving to the mold diameter, press the settings button again to return to the operation interface.
- +: In the operation interface, press the "+" key to increase the setting number
- - : In the operation interface, press the "_" key to reduce the number ofsettings
- Hot: Press the heating button to start heating the chamber. When it reaches the set temperature, it will automatically insulate, and then press the heating button to stop heating the equipment.
- Stop: When the device is in operation, pressing the "Stop" button will stop the motor from running and open the pressure relief valve to release the pressure.
- Run: Press the "Sample Preparation" button and the equipment will start. When the pressure reaches the set pressure, stop pressurization and time to maintain pressure. When it is below the lower limit of pressurization, it will automatically replenish pressure. After the time is over, it will automatically release pressure.
Sample preparation and mold release
Advantages
- Improved Material Properties: HIP helps eliminate porosity and enhance material density, resulting in improved mechanical and physical properties of the final product.
- Enhanced Uniformity: The isostatic pressure distribution ensures uniform material consolidation, reducing the risk of defects and inconsistencies.
- Complex Geometries: HIP allows for the processing of complex and intricate shapes, making it suitable for a wide range of applications where conventional manufacturing methods may be limited.
- Densification of Powdered Materials: It is particularly effective in consolidating powdered materials, leading to increased strength and integrity of the final product.
technical specifications
| Instrument model | PCIH-20T | PCIH-40T | PCIH-60T |
|---|---|---|---|
| Pressure Range | 0-20T | 0-40T | 0-60.0 tons |
| Piston diameter | 130mm (d) in chrome plated oil cylinder | 150mm (d) in chrome plated oil cylinder | 200mm (d) in chrome plated oil cylinder |
| Pressurization process | Program pressurization - Program holding-Timed pressure relief | ||
| Hold time | 1 second to 0 seconds | 1 second to 0 seconds | 1 second to 0 seconds |
| Pressure conversion | The program automatically converts the pressure borne by the sample | ||
| Display | 4.3 inch LCD screen | 7 inch LCD screen | 7 inch LCD screen |
| Heating temperature | Room temperature-200.0C | Room temperature-200.0C | Room temperature-200.0C |
| lsostatic pressure | 300MPa | 300MPa | 300MPa |
| lsostatic pressure chamber | Φ30×150mm(M×N) | Φ40×150mm(M×N) | Φ×50×150 (M×N) |
| Cylinder stroke (T) | 50mm | 50mm | 50mm |
| Sample making characteristics | Upperpanel rocker arm structure formore convenient operation | ||
| External dimensions | 280×460×660(L×W×H) | 280×460×660(L×W×H) | 330×580×720(L×W×H) |
| Equipment power supply | 1800W(220V/110 can be customized) | 1800W(220V/110 can be customized) | 3000W(220V/110 can be customized) |
| Equipmentweight | 180Kg | 180Kg | 290KG |
Operating steps
Step 1: Place the sample into the chamber and check if the rubber ring on the pressure rod is intact. If it is severely broken,replace it in a timely manner
Step 2: Step 2: Place the pressure rod into the chamber, ensuring that it penetrates more than 40mm, and then tighten the locking screw on the pressure rod.
Step 3:Close the cantilever and tighten the screw
Step 4: Press the settings button to enter the settings menu
Step 5:Set the temperature and pressure we need
Step 6: Press the heating button to start heating, be sure to heat first and then apply pressure.
Step 7: After the static pressure chamber reaches the temperature we set, we start pressurizing it.
Step 8: Start timed pressure maintenance
Step 9:If there is an emergency, you can press the stop button to quickly release pressure
Step 10: After cooling to the greenhouse, the cabin door can only be opened.
Step 11:First, loosen the screw ofthe locking ring in the pressure bar.
Step 12: Use two M10 screws to push out the pressure rod, and then take out the sample.
FAQ
What is a lab press?
What is the purpose of a hydraulic press in lab?
What is Isostatic Pressing?
What are the benefits of isostatic pressing?
What are the applications of pellet presses?
What are different type of lab presses?
What are the types of isostatic pressing?
There are two main types of isostatic pressing:
- Hot Isostatic Pressing (HIP): This type of isostatic pressing uses high temperature and high pressure to consolidate and strengthen the material. The material is heated in a sealed container and then subjected to equal pressure from all directions.
- Cold Isostatic Pressing (CIP): In this type of isostatic pressing, the material is compacted at room temperature using hydraulic pressure. This method is commonly used to form ceramic and metal powders into complex shapes and structures.
How does a pellet press work?
What type of isostatic pressing equipment do you have?
What are the benefits of using a pellet press?
What are the wet bag process and the dry bag process?
The CIP molding process is divided into two methods: the wet bag process and the dry bag process.
Wet bag process:
In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.
Dry bag process:
In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.
What factors should be considered when selecting a pellet press?
How long is your delivery time? If I want to customize the instrument, how long does it take?
4.9
out of
5
This HIP system delivers precise and reliable results. It's easy to use and the digital controls provide excellent precision.
4.8
out of
5
The HIP equipment is top-notch. It offers remarkable uniformity and consistency in material processing, leading to high-quality products.
4.7
out of
5
The lab HIP press stands out for its exceptional performance. It effectively eliminates voids and enhances material density, resulting in superior product quality.
4.9
out of
5
The HIP unit's ability to handle complex geometries is impressive. It allows us to produce intricate shapes with remarkable precision and accuracy.
4.8
out of
5
The HIP system's versatility is truly impressive. It seamlessly processes various materials, making it an invaluable asset in our lab.
4.7
out of
5
The HIP press's user-friendly interface makes operation a breeze. The intuitive controls and clear display ensure efficient and effortless processing.
4.9
out of
5
The HIP equipment's construction is exceptional. The durable materials and meticulous craftsmanship guarantee longevity and reliability even under demanding conditions.
4.8
out of
5
The HIP system's speed and efficiency are remarkable. It significantly reduces processing time, enabling us to meet tight deadlines and increase productivity.
4.7
out of
5
The HIP press's value for money is unbeatable. It offers exceptional performance and reliability at a competitive price, making it an excellent investment for any lab.
4.9
out of
5
The HIP unit's technological advancements are truly groundbreaking. It incorporates cutting-edge features that enhance processing capabilities and deliver superior results.
4.8
out of
5
The HIP equipment's durability is commendable. It withstands rigorous use and maintains its exceptional performance even after prolonged operation.
4.7
out of
5
The HIP press's compact design is remarkable. It occupies minimal space in the lab, making it an excellent choice for facilities with limited area.
4.9
out of
5
The HIP unit's ease of maintenance is a huge plus. Its simple design and accessible components make upkeep a breeze, minimizing downtime and ensuring uninterrupted operation.
4.8
out of
5
The HIP press's exceptional customer service is commendable. The prompt response, technical expertise, and dedication of the support team are truly outstanding.
4.7
out of
5
The HIP equipment's extensive documentation is highly valuable. The comprehensive manuals, tutorials, and technical support resources provide invaluable guidance and ensure smooth operation.
4.9
out of
5
The HIP system's ability to integrate seamlessly with our existing lab setup is exceptional. It effortlessly communicates with other instruments and software, enhancing workflow efficiency and data management.
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