Products Sample Preparation Isostatic Press Manual Cold Isostatic Pressing Machine CIP Pellet Press
Manual Cold Isostatic Pressing Machine CIP Pellet Press

Isostatic Press

Manual Cold Isostatic Pressing Machine CIP Pellet Press

Item Number : PCIM

Price varies based on specs and customizations


Working pressure
0-60 T
Piston diameter
φ95-φ150 mm
Isostatic pressure
0-300 MPa
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Applications

Lab Manual Isostatic Press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment.

Isostatic pressing is a method for forming and densifying powders into a desired shape using a liquid medium to apply uniform pressure in all directions. The resulting products are known for their high homogeneity and are widely used in the production of advanced materials such as ceramics, hard alloys, and rare earth permanent magnets.

Lab manual isostatic pressing machines allow for precision control and manipulation of the pressing process, making them suitable for users with strict requirements.

Feature

  1. Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
  2. The use of isostatic pressing compacts has high density and uniformity, small firing shrinkage, and is not easily deformed.
  3. Manual isostatic presses are typically less expensive than electric isostatic presses, making them a cost-effective option for small-scale production or prototyping.
  4. Manual isostatic presses are typically easier to operate and require less training compared to electric isostatic presses.
  5. The pressure applied by manual isostatic presses can be adjusted manually, which allows for greater control over the pressing process and enables the production of parts with different densities.
  6. It can form slender rod or tubular compacts that are difficult to prepare in the normal pressure process.
  7. Isostatic press creates a higher and even pressure around the samples,increase sample density
  8. High precision digital pressure gauge

Detail & Parts

Manual Isostatic Tablet Press 20T
Manual Isostatic Tablet Press 20T 
Manual Isostatic Tablet Press 40T
Manual Isostatic Tablet Press 40T 
Manual Isostatic Tablet Press 60T
Manual Isostatic Tablet Press 60T 
Physical picture of the cavity and schematic diagram of the operation of the cavity
Physical picture of the cavity and schematic diagram of the operation of the cavity

Mold operation

Mold
Mold
Mold operation
Mold operation

Advantages

  1. The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
  2. Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
  3. One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
  4. Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
  5. All aluminum alloy hand wheel, beautiful, practical, not easy to break
  6. Small size, light weight, no oil leakage, can be used in the glove box
  7. Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
  8. Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
  9. Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
  10. Special plunger, using special custom sealing structure, excellent sealing effect
  11. Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back

Technical specifications

Instrument model PCIM-12T PCIM-20T PCIM-40T PCIM-60T
Pressure Range 0-12T(0-17MPa) 0-20T(0-21MPa) 0-40T(0-30MPa) 0-60T(0-34MPa)
Piston diameter 95mm (d) in chrome plated oil cylinder 110mm (d) in chrome plated oil cylinder 130mm (d) in chrome plated oil cylinder 150mm (d) in chrome plated oil cylinder
Pressure gage Pressure and pressure dual scale display Pressure and pressure dual scale display Pressure and pressure dual scale display Pressure and pressure dual scale display
Maximum piston stroke (T) 40mm  40mm 50mm  50mm
Guard Organic glass Organic glass Organic glass Organic glass
Ambienttemperature 10℃-40℃ 10℃-40℃ 10℃-40℃ 10℃-40℃
lsostatic pressure 0-300MPa 0-300MPa 0-300MPa 0-300MPa
lsostatic pressure chamber Φ22×70mm(M×N) Φ30×120mm(M×N) Φ40×150mm(M×N) Φ50×150mm(M×N)
External dimensions 305×195×530mm(L×W×H) 305×195×600mm(L×W×H) 355×215×710mm(L×W×H) 405×240×720mm(L×W×H)
Equipment weight 90Kg 100Kg 130Kg 180Kg
Diagram of hydraulic powder press size
Diagram of hydraulic powder press size
Pressure conversion
Actual pressure Chamber pressure  System pressure
1.7 [Tons] 1.86 [MPa] 25 [MPa]
3.5 [Tons] 3.72 [MPa] 50 [MPa]
5 [Tons] 5.57 [MPa] 75 [MPa]
7 [Tons] 7.43 [MPa] 100 [MPa]
8.7 [Tons] 9.29 [MPa] 125 [MPa]
10.5 [Tons] 11.2 [MPa] 150 [MPa]
14 [Tons] 14.8 [MPa] 200 [MPa]
17.5 [Tons] 18.6 [MPa] 250 [MPa]
21 [Tons] 22.3 [MPa] 300 [MPa]
Reminder: Generally, the system pressure should not exceed 35MPa, otherwise it will affect the service life of the equipment.

Operating steps

​How to replace accessories and precautions

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The operation of Lab Manual Isostatic Press is as follows:

Step 1: Place the sample in the cavity.

Step 1: Place the sample in the cavity.

Step 2:  Assemble the pressure rod and install the pressure rod.

Step 2:  Assemble the pressure rod and install the pressure rod.

Step 3: Place the cavity in the tablet press and tighten the oil drain valve.

Step 3: Place the cavity in the tablet press and tighten the oil drain valve.

Step 4: Pressurize the chamber to the required pressure.

Step 4: Pressurize the chamber to the required pressure.

Step 5: Loosen the oil drain valve and remove the isostatic chamber.

Step 5: Loosen the oil drain valve and remove the isostatic chamber.

Step 6: Loosen the bleed screw of the chamber.

Step 6: Loosen the bleed screw of the chamber.

Step 7: Use the top screw to push out the isostatic pressure rod.

Step 7: Use the top screw to push out the isostatic pressure rod.

Step 8:Take out the pressed sample.

Step 8:Take out the pressed sample.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Are The Advantages Of Using A Manual Press?

Manual presses offer several advantages in industrial and workshop settings. They are simple to operate, requiring minimal training or expertise. The manual operation allows for precise control over the applied force, making them suitable for delicate or precise tasks. Manual presses are often more cost-effective compared to automated or hydraulic presses, making them a popular choice for small-scale operations or workshops with limited budgets. They are portable and do not require a power source, allowing for flexibility in their usage. Manual presses are also known for their durability and reliability, requiring minimal maintenance and having a long lifespan.

How Does A Manual Press Work?

A manual press works by utilizing manual force to apply pressure or force on a workpiece. The press typically consists of a frame, a lever or handle, and a mechanism for transmitting and amplifying the force. When the lever or handle is actuated, it moves a ram or plunger that applies pressure to the workpiece. The press may feature adjustable stops or gauges to control the depth or force of the applied pressure. The size and configuration of the press determine the maximum force that can be applied. Manual presses often use mechanical advantage, such as a leverage system, to multiply the force exerted by the operator. The force is transmitted to the workpiece, allowing for various operations like pressing, bending, punching, or riveting.

What Types Of Tasks Can Be Performed Using A Manual Press?

Manual presses are versatile tools that can perform a variety of tasks. They are commonly used for pressing operations, such as assembling parts, forming or bending metal, or compressing materials. Manual presses can also be used for punching or riveting tasks, where holes need to be created or metal components need to be joined together. Additionally, manual presses are employed in tasks like embossing, stamping, or crimping, where pressure is applied to create specific shapes or patterns. The wide range of available dies, molds, or attachments allows for customization and adaptability to different applications.

What Is Cold Isostatic Pressing (CIP)?

Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.

What Are The Applications Of Pellet Presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

How Does A Pellet Press Work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What Are The Advantages Of Cold Isostatic Pressing?

  • High green strength: Machining of the compacted material in its green state becomes more feasible.
  • Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
  • Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
  • Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
  • Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
  • Green strength enables efficient in-process handling and treatment, reducing production costs.

What Is A Cold Isostatic Press?

A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.

The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.

The pressure results in an increase in the product's density and allows it to take on the desired shape.

Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.

What Are The Benefits Of Using A Pellet Press?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What Is Manually Operated Lab Press?

A manually operated lab press, also known as a manual hydraulic press, is a type of laboratory equipment that uses hydraulic pressure to compress or compact a sample. It typically consists of a cylinder filled with hydraulic oil that supplies pressure to a moving piston, which is operated using a hand-operated pump. Manual presses are often used in laboratories to prepare samples for analysis, such as KBr pellets for FTIR spectroscopy or general sample pellets for XRF. They are available in different sizes and capacities and are often cheaper than their automatic counterparts.

Are There Advantages To Manual Isostatic Pressing Over Electric?

Yes!

  • Lower cost: Manual isostatic presses are typically less expensive than electric isostatic presses, making them a cost-effective option for small-scale production or prototyping.
  • Simpler operation: Manual isostatic presses are typically easier to operate and require less training compared to electric isostatic presses.
  • Customizable pressure: The pressure applied by manual isostatic presses can be adjusted manually, which allows for greater control over the pressing process and enables the production of parts with different densities.

Application Field Of Cold Isostatic Press?

Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.

This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.

What Factors Should Be Considered When Selecting A Pellet Press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.

What Are The Wearing Parts Of Cold Isostatic Pressing Equipment?

The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.

Do You Provide Matching Cold Isostatic Press Molds?

We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.

View more faqs for this product

4.9

out of

5

I'm a huge fan of KINTEK SOLUTION's Manual Cold Isostatic Pellet Press (CIP). It has been a great addition to our lab and has helped us to produce high-quality pellets with ease.

Dr. Tanya Karic

4.8

out of

5

As a lab manager, I'm always looking for ways to improve efficiency and accuracy. KINTEK SOLUTION's Manual Cold Isostatic Pellet Press (CIP) has been a game-changer for us. It's easy to use, reliable, and produces consistent results.

Dr. Olaf Wold

4.7

out of

5

The Manual Cold Isostatic Pellet Press (CIP) from KINTEK SOLUTION is an excellent piece of equipment. It's well-made, easy to use, and produces high-quality results. I highly recommend it to any lab that needs a reliable and affordable pellet press.

Dr. Noémie Vandenberghe

4.8

out of

5

I've been using KINTEK SOLUTION's Manual Cold Isostatic Pellet Press (CIP) for several years now and I'm very impressed with its performance. It's a durable and reliable machine that produces high-quality pellets. I would definitely recommend it to other labs.

Dr. Eoin Fitzpatrick

4.9

out of

5

The Manual Cold Isostatic Pellet Press (CIP) from KINTEK SOLUTION is a great choice for labs that need a compact and affordable pellet press. It's easy to use and produces consistent results. I'm very happy with my purchase.

Dr. Giulio Ferrari

4.7

out of

5

I've been using KINTEK SOLUTION's Manual Cold Isostatic Pellet Press (CIP) for a few months now and I'm very impressed with its capabilities. It's a versatile machine that can be used for a variety of applications. I would definitely recommend it to other labs.

Dr. Saskia Jansen

4.8

out of

5

The Manual Cold Isostatic Pellet Press (CIP) from KINTEK SOLUTION is a great investment for any lab. It's a well-made machine that produces high-quality results. I'm very happy with my purchase.

Dr. Antonis Papadopoulos

4.9

out of

5

I'm very satisfied with KINTEK SOLUTION's Manual Cold Isostatic Pellet Press (CIP). It's a reliable and easy-to-use machine that produces consistent results. I highly recommend it to any lab that needs a pellet press.

Dr. Inês Castel-Branco

Products

Manual Cold Isostatic Pressing Machine CIP Pellet Press

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Isostatic Press

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