Isostatic Press
Manual Cold Isostatic Pressing Machine CIP Pellet Press
Item Number : PCIM
Price varies based on specs and customizations
- Working pressure
- 0-60 T
- Piston diameter
- φ95-φ150 mm
- Isostatic pressure
- 0-300 MPa
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Applications
Lab Manual Isostatic Press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment.
Isostatic pressing is a method for forming and densifying powders into a desired shape using a liquid medium to apply uniform pressure in all directions. The resulting products are known for their high homogeneity and are widely used in the production of advanced materials such as ceramics, hard alloys, and rare earth permanent magnets.
Lab manual isostatic pressing machines allow for precision control and manipulation of the pressing process, making them suitable for users with strict requirements.
Feature
- Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
- The use of isostatic pressing compacts has high density and uniformity, small firing shrinkage, and is not easily deformed.
- Manual isostatic presses are typically less expensive than electric isostatic presses, making them a cost-effective option for small-scale production or prototyping.
- Manual isostatic presses are typically easier to operate and require less training compared to electric isostatic presses.
- The pressure applied by manual isostatic presses can be adjusted manually, which allows for greater control over the pressing process and enables the production of parts with different densities.
- It can form slender rod or tubular compacts that are difficult to prepare in the normal pressure process.
- Isostatic press creates a higher and even pressure around the samples,increase sample density
- High precision digital pressure gauge
Detail & Parts
Mold operation
Advantages
- The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
- Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
- One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
- Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
- All aluminum alloy hand wheel, beautiful, practical, not easy to break
- Small size, light weight, no oil leakage, can be used in the glove box
- Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
- Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
- Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
- Special plunger, using special custom sealing structure, excellent sealing effect
- Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back
Technical specifications
| Instrument model | PCIM-12T | PCIM-20T | PCIM-40T | PCIM-60T |
|---|---|---|---|---|
| Pressure Range | 0-12T(0-17MPa) | 0-20T(0-21MPa) | 0-40T(0-30MPa) | 0-60T(0-34MPa) |
| Piston diameter | 95mm (d) in chrome plated oil cylinder | 110mm (d) in chrome plated oil cylinder | 130mm (d) in chrome plated oil cylinder | 150mm (d) in chrome plated oil cylinder |
| Pressure gage | Pressure and pressure dual scale display | Pressure and pressure dual scale display | Pressure and pressure dual scale display | Pressure and pressure dual scale display |
| Maximum piston stroke (T) | 40mm | 40mm | 50mm | 50mm |
| Guard | Organic glass | Organic glass | Organic glass | Organic glass |
| Ambienttemperature | 10℃-40℃ | 10℃-40℃ | 10℃-40℃ | 10℃-40℃ |
| lsostatic pressure | 0-300MPa | 0-300MPa | 0-300MPa | 0-300MPa |
| lsostatic pressure chamber | Φ22×70mm(M×N) | Φ30×120mm(M×N) | Φ40×150mm(M×N) | Φ50×150mm(M×N) |
| External dimensions | 305×195×530mm(L×W×H) | 305×195×600mm(L×W×H) | 355×215×710mm(L×W×H) | 405×240×720mm(L×W×H) |
| Equipment weight | 90Kg | 100Kg | 130Kg | 180Kg |
| Pressure conversion | ||
|---|---|---|
| Actual pressure | Chamber pressure | System pressure |
| 1.7 [Tons] | 1.86 [MPa] | 25 [MPa] |
| 3.5 [Tons] | 3.72 [MPa] | 50 [MPa] |
| 5 [Tons] | 5.57 [MPa] | 75 [MPa] |
| 7 [Tons] | 7.43 [MPa] | 100 [MPa] |
| 8.7 [Tons] | 9.29 [MPa] | 125 [MPa] |
| 10.5 [Tons] | 11.2 [MPa] | 150 [MPa] |
| 14 [Tons] | 14.8 [MPa] | 200 [MPa] |
| 17.5 [Tons] | 18.6 [MPa] | 250 [MPa] |
| 21 [Tons] | 22.3 [MPa] | 300 [MPa] |
| Reminder: Generally, the system pressure should not exceed 35MPa, otherwise it will affect the service life of the equipment. | ||
Operating steps
How to replace accessories and precautions
The operation of Lab Manual Isostatic Press is as follows:
Step 1: Place the sample in the cavity.
Step 2: Assemble the pressure rod and install the pressure rod.
Step 3: Place the cavity in the tablet press and tighten the oil drain valve.
Step 4: Pressurize the chamber to the required pressure.
Step 5: Loosen the oil drain valve and remove the isostatic chamber.
Step 6: Loosen the bleed screw of the chamber.
Step 7: Use the top screw to push out the isostatic pressure rod.
Step 8：Take out the pressed sample.
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Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
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FAQ
What Are The Advantages Of Using A Manual Press?
How Does A Manual Press Work?
What Types Of Tasks Can Be Performed Using A Manual Press?
What Is Cold Isostatic Pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What Are The Applications Of Pellet Presses?
How Does A Pellet Press Work?
What Are The Advantages Of Cold Isostatic Pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What Is A Cold Isostatic Press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
What Are The Benefits Of Using A Pellet Press?
What Is Manually Operated Lab Press?
Are There Advantages To Manual Isostatic Pressing Over Electric?
Yes!
- Lower cost: Manual isostatic presses are typically less expensive than electric isostatic presses, making them a cost-effective option for small-scale production or prototyping.
- Simpler operation: Manual isostatic presses are typically easier to operate and require less training compared to electric isostatic presses.
- Customizable pressure: The pressure applied by manual isostatic presses can be adjusted manually, which allows for greater control over the pressing process and enables the production of parts with different densities.
Application Field Of Cold Isostatic Press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
What Factors Should Be Considered When Selecting A Pellet Press?
What Are The Wearing Parts Of Cold Isostatic Pressing Equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
Do You Provide Matching Cold Isostatic Press Molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
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