Milling Equipment
Nano High Energy Ball Mill
Item Number : KT-MAX2000
Price varies based on specs and customizations
- Recommended maximum injection size
- < 5 mm
- Sample particle size range
- < 80nm
- Rotating speed
- 300-2000 r/min
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Introduction
KT-MAX2000 is a laboratory desktop nano-scale grinding equipment. It is used by placing two ball mill jars with a volume of 125ml or less. The high-speed circular motion at 2000 rpm generates huge energy so that samples can be crushed, ground or mixed quickly, the sample has good consistency and repeatability; equipped with internal and external continuous water cooling circulation cooling system and temperature monitoring system, the instrument adopts frequency conversion control to realize timing, continuous and intermittent, positive and negative alternating grinding and other functions , with overload protection function and electromagnetic lock automatic flip.
- Processing principle: impact force | friction force
- Application sample characteristics: hard | medium-low hardness | brittle | dry | wet | fibrous | viscous
- Process Type: Mechanochemical | Mechanical Alloying | Crushing | Mixing | Homogenization | Colloid Mill | Non-Magnetic Grinding
- Main functions: continuous operation | intermittent operation | forward and reverse alternate operation | timing | speed regulation | data storage | power failure memory | overload protection | temperature monitoring
- Additional Features: Quick Fastening | Automatic Magnetic Lock Flip Cover
Principle
The Nano High Energy Ball Mill operates by utilizing high-speed rotation of ball media to impact and grind samples, reducing them to nanometer-scale particles. This process is controlled by adjusting the speed and duration of milling to achieve desired particle sizes, enhancing sample uniformity and purity.
Applications
The Nano High Energy Ball Mill is a versatile and efficient tool primarily used for the preparation and dispersion of nanomaterials across various scientific and industrial sectors. This equipment is particularly beneficial in achieving ultrafine and nano-sized materials, which are crucial for the development of innovative products and technologies. Here are the main application areas of the Nano High Energy Ball Mill:
- Materials Science: Used for grinding and synthesizing materials like nanoceramics, nanometals, and nanosemiconductors, contributing to advancements in material properties and functionalities.
- Energy Science: Essential in the research and development of energy storage solutions, such as batteries and supercapacitors, by facilitating the creation of high-performance electrode materials.
- Biomedicine: Involved in the preparation of nanoparticles for drug delivery systems, tissue engineering, and diagnostic applications, enhancing the precision and effectiveness of medical treatments.
- Chemical Industry: Employed in the synthesis and processing of organic and inorganic chemical compounds, particularly those requiring ultra-fine grinding to achieve desired chemical reactions and product qualities.
- Environmental Science: Useful in the development of environmental remediation technologies, such as the use of nanomaterials for water purification and air filtration.
These applications highlight the critical role of the Nano High Energy Ball Mill in advancing nanotechnology and its wide-ranging impacts on various industries and scientific disciplines.
Features
The Nano High Energy Ball Mill is a cutting-edge grinding equipment designed specifically for material grinding and dispersion in the nanoscience field. This innovative tool leverages advanced ball milling technology to achieve nanometer-sized particles, offering significant benefits for researchers and scientists. Here are the key features and their advantages:
- High-Speed Rotation and Impact Grinding: The mill's main machine includes a sophisticated rotating and fixing device that allows for high-speed rotation of the ball media. This setup ensures that the sample is thoroughly impacted and ground, leading to the production of nano powders as small as 2 to 20 nm in size. The high impact energy, up to 40 times higher than gravitational acceleration, facilitates rapid and efficient size reduction.
- Advanced Control System: The integrated control system is crucial for managing the speed and duration of the milling process, ensuring that the results meet specific experimental requirements. This precision control helps in achieving consistent and reliable outcomes, making it ideal for routine laboratory work.
- Durable Sample Jar: Constructed from robust materials, the sample jar is designed to withstand the high pressures and temperatures experienced during the ball milling process. This durability ensures safety and longevity, reducing the need for frequent replacements and enhancing the overall efficiency of the equipment.
- Versatility in Material Processing: The Nano High Energy Ball Mill is suitable for grinding a wide range of materials, including hard and brittle substances like metals, alloys, ceramics, and minerals. It is also effective for mechanical alloying, mixing, and homogenization, making it a versatile tool in material science research.
- Cost-Effective and Easy to Operate: As a mechanical process, ball milling is relatively inexpensive and straightforward to implement. This simplicity not only reduces operational costs but also makes the technology accessible to a broader range of users, including those in academic and industrial settings.
These features collectively enhance the efficiency and effectiveness of the Nano High Energy Ball Mill, making it an indispensable tool for achieving ultra-fine particles and driving advancements in nanoscience and material research.
Advantages
The Nano High Energy Ball Mill offers a range of significant advantages that make it a superior choice for grinding and material processing. Here are some of the key benefits:
- High Grinding Efficiency: This ball mill is designed to deliver rapid grinding of materials, particularly effective for hard and brittle substances. It can achieve a product fineness that reaches the sub-micron level, making it ideal for producing ultra-fine particles efficiently.
- Advanced Material Synthesis: Utilizing high-energy milling techniques, the Nano High Energy Ball Mill is capable of synthesizing materials that require precise mechanical energy input. This makes it a valuable tool for research and industrial applications where material properties need to be finely tuned.
- Versatility in Applications: With the ability to grind a wide array of materials, including metals, alloys, ceramics, and minerals, this ball mill is incredibly versatile. It is also suitable for mechanical alloying, mixing, and homogenization, expanding its utility across various scientific and industrial sectors.
- Simple Maintenance and Operation: The straightforward design of the Nano High Energy Ball Mill ensures ease of use and minimal maintenance requirements. Users can focus on the addition of materials and basic equipment upkeep, ensuring continuous and reliable operation.
- Production of Nano Powders: One of the standout features of this ball mill is its capability to produce nano powders ranging from 2 to 20 nm in size. This is crucial for applications in nanotechnology, where particle size significantly influences material properties and performance.
- Energy-Efficient and Cost-Effective: Despite its high-energy output, the Nano High Energy Ball Mill is designed to be energy-efficient, reducing operational costs. Its cost-effectiveness is further enhanced by its durability and low maintenance needs.
- High Precision Grinding: The ball mill ensures high precision in the grinding process, allowing for the consistent production of high-quality materials. This precision is essential for applications that require strict control over particle size and distribution.
- Mechanical Energy-Driven Changes: As a mechanical process, ball milling in this mill leads to structural and chemical changes driven solely by mechanical energy. This method is particularly useful for producing crystal defects intentionally, which can modify the properties of materials in beneficial ways.
The Nano High Energy Ball Mill stands out for its efficiency, versatility, and precision, making it an indispensable tool for researchers and industries dealing with material synthesis and processing at the nano scale.
Detail & Parts
Technical specifications
| Recommended maximum injection size | < 5 mm |
| Sample particle size range | < 80nm |
| Grinding method | Dry Grinding | Wet Grinding | Vacuum Grinding |
| Grinding platform (number of cans) | 2 |
| Movement method | Horizontal high-frequency circular motion |
| Rotating speed | 300-2000 r/min |
| Crushing time setting | 99h: 99m: 99s |
| Ball mill material |
Stainless Steel | Hard Steel Tungsten Carbide | Zirconium Oxide | PTFE |
| Ball mill tank volume | 80ml | 125ml |
| Grinding ball material | Tungsten carbide | Zirconium oxide | Agate | Stainless steel |
| Grinding ball size | 1-30m optional |
| Ball mill tank seat material | aluminum alloy aluminum alloy |
| Working platform material | |
| Electrical description | 100-120V | 200-240V AC, 50-60Hz, 1500W |
| Power port | National Standard | European Standard | American Standard | British Standard etc. |
| Net weight | 128kg |
| Dimensions (width, depth and height) | 520*520*380 |
| Protection class | IP30 |
| Standard | CE |
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What are the main components of the Nano High Energy Ball Mill?
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4.9
out of
5
This mill is a game-changer! It delivers ultra-fine powders in record time, saving me hours of tedious work.
4.8
out of
5
The Nano High Energy Ball Mill is a lifesaver! It's so easy to use and maintain, and it produces consistent results every time.
4.7
out of
5
I've been using this mill for over a year now, and it's still going strong. It's a workhorse that can handle even the toughest materials.
5.0
out of
5
The Nano High Energy Ball Mill is a must-have for any lab. It's fast, efficient, and produces high-quality results.
4.6
out of
5
I'm really impressed with the Nano High Energy Ball Mill. It's a great value for the price, and it's made my research so much easier.
4.9
out of
5
The customer service for this product is top-notch. They were quick to respond to my questions and helped me troubleshoot an issue I was having.
4.7
out of
5
The Nano High Energy Ball Mill is a well-built machine. It's sturdy and durable, and it can handle even the most demanding applications.
5.0
out of
5
I'm so glad I invested in the Nano High Energy Ball Mill. It's made my research so much more efficient and productive.
4.6
out of
5
The Nano High Energy Ball Mill is a great investment. It's saved me time and money, and it's helped me produce better results.
4.9
out of
5
I would highly recommend the Nano High Energy Ball Mill to any lab. It's a great product that can make a big difference in your research.
4.8
out of
5
The Nano High Energy Ball Mill is a must-have for any lab that needs to produce high-quality nanomaterials.
4.7
out of
5
I'm confident that the Nano High Energy Ball Mill will continue to be a valuable asset to my lab for years to come.
5.0
out of
5
The Nano High Energy Ball Mill is a game-changer for any lab that needs to produce high-quality nanomaterials quickly and efficiently.
4.6
out of
5
I'm really happy with my purchase of the Nano High Energy Ball Mill. It's a great product that has made a big difference in my research.
4.9
out of
5
The Nano High Energy Ball Mill is a great investment for any lab that needs to produce high-quality nanomaterials.
4.8
out of
5
I would highly recommend the Nano High Energy Ball Mill to any lab that needs to produce high-quality nanomaterials.
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