Milling Equipment
Lab Roller Mill
Item Number : KT-RM40
Price varies based on specs and customizations
- Batch feeding amount
- 1-20L
- Rotating speed
- 100 r/min
- Grinding jar material
- Stainless steel | nylon
- Control method
- Frequency Control
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Introduction
The roller mill is a horizontal grinder with a batch grinding capacity of 1-20L. It can be configured with four grinding tanks with different volumes of 5L, 10L, 20L and 40L. Through the rotation of the tank, the spherical and rod-shaped grinding media are used to grind and mix the samples. The final sample size can usually reach below 20um. The product adopts multi-functional frequency conversion control. , high-quality 316 stainless steel surface spray treatment, pneumatic support clamshell protective soundproof cover to ensure safe and quiet, but also provide an open work space, equipped with LED lighting and a huge PC window.
Principle
The Lab Roller Mill operates by rotating milling jars with grinding media, utilizing a cascading and tumbling action to reduce solids to as little as 1 micron. This mechanism involves the trapping of solids between grinding balls, driven by the rotation of the mill, facilitating size reduction and dispersion.
Applications
The Laboratory Two Roll Mill (LTRM) is a versatile electric mixing equipment that finds applications across various industries due to its ability to shear and compress materials effectively. This equipment is particularly useful in the development and testing of compounds in small batches, making it essential for research and quality control processes. Here are the main application areas of the Lab Two Roll Mill:
- Polymer Processing: Used for processing polymers, rubber, and elastomers, helping in the formulation of various compounds.
- Chemical Industry: Ideal for mixing chemicals, sealants, adhesives, and coatings, ensuring uniform distribution of components.
- Pharmaceuticals: Essential in the preparation of pharmaceutical compounds, including the mixing of pigments and active ingredients.
- Food Industry: Employed in the mixing of food products, enhancing the consistency and quality of food mixtures.
- Cosmetics Production: Useful in the formulation of cosmetic products, ensuring the right texture and consistency.
- High-Performance Ceramics: Used in the preparation of ceramic materials, aiding in the dispersion of components.
- Electronic Materials: Involved in the production of electronic thick film inks and other electronic materials, ensuring precise mixing.
- Artificial Polymers and Plastics: Helps in the creation of artificial polymers and plastics, including the production of soap, electronics, and cable covers.
- Pilot Production and Development: Serves as a critical tool in pilot plants for both low and high-volume production, facilitating the transition from laboratory to industrial scale.
These applications highlight the Lab Two Roll Mill's critical role in enhancing the efficiency and quality of processes across diverse industries, ensuring that materials are mixed to the required standards and specifications.
Features
The Lab Roller Mill is a versatile and efficient piece of equipment designed for precise and controlled grinding and mixing processes in laboratory settings. Its features are tailored to enhance productivity, safety, and ease of use, making it an essential tool for various industries including plastics, rubber, and materials science.
- High Throughput: Capable of producing up to 30 pounds or 3.75 gallons per hour, this model offers a higher throughput compared to most competitors, ensuring efficient processing of materials.
- Durable Construction: The rolls are constructed from 420J2 stainless steel, which is resistant to rust and erosion, ensuring longevity and reliability of the equipment.
- Temperature Control: The rolls are designed for either cooling or heating, providing precise temperature regulation necessary for various materials processing.
- Precision Grinding: With rollers ground to 5 µm concentricity and a 0.5 µm surface finish, the mill ensures high precision in applications requiring fine grinding.
- Variable Speed Control: The adjustable speed feature allows for slower or faster speed runs, accommodating different materials and processing requirements.
- Safety Features: Equipped with an emergency pull cord and easily accessible stop/start buttons, the machine prioritizes user safety during operation.
- Adjustable Rollers: Manual control of roller spacing via four small hand wheels allows for fine-tuning of the grinding process to achieve desired particle sizes.
- Ease of Adjustment: The Teflon end plates are easily adjustable, facilitating quick setup and changes in configurations for different applications.
These features collectively enhance the functionality and usability of the Lab Roller Mill, making it a valuable asset in laboratory environments where precision and efficiency are paramount.
Advantages
The Lab Roller Mill offers a range of advantages that make it a superior choice for laboratory applications:
- High Throughput: Capable of producing up to 30 pounds or 3.75 gallons per hour, this model outperforms most competitors, ensuring efficient processing and productivity in the lab.
- Durable Construction: The rolls are constructed from 420J2 stainless steel, which is highly resistant to rust and erosion, ensuring longevity and reliability of the equipment.
- Temperature Control: The rolls are designed for both cooling and heating, providing versatility in processing various materials that require specific temperature conditions.
- Precision Grinding: With rollers ground to a 5 µm concentricity and a 0.5 µm surface finish, the mill offers exceptional precision, suitable for applications requiring high accuracy.
- Variable Speed Control: The adjustable speed feature allows for slower or customized speed runs, enhancing the flexibility and adaptability of the mill to different processing needs.
- Safety Features: Equipped with an emergency pull cord and easily accessible stop/start buttons, the mill prioritizes user safety, making it a secure option for laboratory environments.
- Adjustable Roller Spacing**: The manual control of roller spacing via four small hand wheels allows for fine-tuning of the milling process, optimizing the output according to specific requirements.
- Ease of Use: The easily adjustable Teflon end plates and overall design facilitate quick and simple adjustments, enhancing the operational efficiency of the mill.
- Energy Efficiency: The use of anti-friction roller bearings instead of bush bearings results in a significant reduction in power consumption, making the mill an eco-friendly choice.
- No Water Leakage: The mechanical sealing system in the rotary joints ensures no water leakage during roll cooling, maintaining a clean and dry operation environment.
These advantages collectively position the Lab Roller Mill as a robust, efficient, and versatile tool for various laboratory milling and grinding applications.
Detail & Parts
Functions
- Continuous grinding
- Intermittent grinding
- Alternate positive and negative grinding
- Emergency stop
- Timing
- Overload protection
- Power failure memory
- LED lighting
- PC window
- Detachable grinding jar holder
Technical specifications
| Processing principle | Friction |
| Application sample features | Fine | Medium to low hardness | Brittle | Dry or low viscous |
| Processing type | Grinding | mixing |
| Maximum injection size | < 20 mm |
| Sample particle size range | < 20 mm |
| Number of ball mill jars | 1 |
| Grinding jar volume | 5L | 10L | 20L | 40L |
| Batch feeding amount | 1-20L |
| Grinding jar material | Stainless steel | nylon |
| Grinding media type | Grinding Balls | Grinding Rods |
| Grinding ball optional material | Stainless Steel | Zirconia |
| Grinding method | Dry grinding | wet grinding |
| Number of rubber rollers | 6 sticks |
| Rubber roller speed | 100 r/min |
| Rubber roller movement method | Frequency Control |
| net weight | 110kg |
| Dimensions | 660*1010*740 (open cover height 1480) mm |
| Protection class: | IP65 |
| standard | CE |
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What are the benefits of the Three Roll Mill Lab Model?
How does the Lab Two Roll Mill function?
How do I adjust the rollers on your Lab Mills?
What is milling equipment used for?
What are the different types of milling equipment?
What materials can be processed using milling equipment?
How does milling equipment work?
What are the advantages of using milling equipment?
What factors should be considered when selecting milling equipment?
4.9
out of
5
This lab roller mill is a lifesaver in our laboratory. It's so easy to use and has helped us reduce our sample preparation time significantly.
4.7
out of
5
I'm really impressed with the quality of this lab roller mill. It's made from durable materials and has a sturdy construction. I know it will last me for years to come.
4.8
out of
5
The lab roller mill is worth every penny. It's helped us improve the efficiency of our laboratory and has freed up our time to focus on other important tasks.
4.6
out of
5
I'm so glad I purchased this lab roller mill. It's made my job so much easier and has helped me produce high-quality results.
4.9
out of
5
This lab roller mill is a game-changer. It's helped us achieve unprecedented levels of accuracy and precision in our experiments.
4.7
out of
5
I'm thrilled with the performance of this lab roller mill. It's exceeded all of my expectations and has helped me streamline my workflow.
4.8
out of
5
This lab roller mill is an absolute workhorse. It's handled everything I've thrown at it and has never let me down.
4.6
out of
5
I'm so impressed with the technological advancements of this lab roller mill. It's made my research so much more efficient and productive.
4.9
out of
5
This lab roller mill is a must-have for any laboratory. It's a versatile and powerful tool that can be used for a wide range of applications.
4.7
out of
5
I'm so glad I chose this lab roller mill. It's the perfect addition to my laboratory and has helped me improve the quality of my research.
4.8
out of
5
This lab roller mill is a lifesaver. It's made my sample preparation so much faster and easier.
4.6
out of
5
I'm really impressed with the durability of this lab roller mill. It's built to last and I know it will be a valuable asset to my laboratory for years to come.
4.9
out of
5
This lab roller mill is an excellent value for the price. It's a high-quality piece of equipment that has helped me improve the efficiency of my laboratory.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
KT-JM3000 is a mixing and grinding instrument for placing a ball milling tank with a volume of 3000ml or less. It adopts frequency conversion control to realize timing, constant speed, direction change, overload protection and other functions.
The vibrating disc mill is suitable for non-destructive crushing and fine grinding of samples with large particle sizes, and can quickly prepare samples with analytical fineness and purity.
The Ten-body horizontal jar mill is for 10 ball mill pots (3000ml or less). It has frequency conversion control, rubber roller movement, and PE protective cover.
The four-body horizontal tank mill ball mill can be used with four horizontal ball mill tanks with a volume of 3000ml. It is mostly used for mixing and grinding laboratory samples.
Disc Cup Vibrating Mill Multi-Platform
The multi-platform vibrating disc mill is suitable for non-destructive crushing and fine grinding of samples with large particle sizes. It is suitable for crushing and grinding applications of medium-hard, high-hard, brittle, fibrous, and elastic materials.
Mass production rotary tablet punching machine
Rotary tablet punching machine is an automatic rotating and continuous tableting machine. It is mainly used for tablet manufacturing in the pharmaceutical industry, and is also suitable for industrial sectors such as food, chemicals, batteries, electronics, ceramics, etc. to compress granular raw materials into tablets.
Hybrid High Energy Vibratory Ball Mill
KT-BM400 is used for rapid grinding or mixing of dry, wet and frozen small amount of samples in the laboratory. It can be configured with two 50ml ball mill jars
Vibration Mill for Efficient Sample Preparation, Suitable for Crushing and Grinding a Variety of Materials with Analytical Precision. Supports Dry / Wet / Cryogenic Grinding and Vacuum/Inert Gas Protection.
Liquid nitrogen cryogenic grinder
Our KINTEK pulverizer is perfect for small runs and R&D trials. With a versatile cryogenic system, it can handle a variety of materials, including plastics, rubber, pharmaceuticals, and food grades. Plus, our specialized hydraulic laboratory crushers ensure accurate results through multiple passes, making it suitable for XRF analysis. Get finely-powdered samples with ease!
KT-MT10 is a miniature ball mill with a compact structure design. The width and depth are only 15X21 cm, and the total weight is only 8 kg. It can be used with a minimum 0.2ml centrifuge tube or a maximum 15ml ball mill jar.
Suitable for a variety of soft, tough, fibrous and hard dry samples. It can be used for batch processing and continuous coarse crushing and fine crushing. (animal feed, bones, cables, cardboard, electronic components, feed pellets, foils, food，etc.
Cold isostatic press for small workpiece production 400Mpa
Produce uniformly high-density materials with our Cold Isostatic Press. Ideal for compacting small workpieces in production settings. Widely used in powder metallurgy, ceramics, and biopharmaceutical fields for high-pressure sterilization and protein activation.
KT-MT20 is a versatile laboratory device used for rapid grinding or mixing of small samples, whether dry, wet, or frozen. It comes with two 50ml ball mill jars and various cell wall breaking adapters for biological applications such as DNA/RNA and protein extraction.
Liquid nitrogen cryogenic vibration ball mill
Kt-VBM100 is a laboratory desktop high-performance vibrating ball mill and sieving dual-purpose small and lightweight instrument. The vibrating platform with a vibration frequency of 36,000 times/min provides energy.
Horizontal Planetary Ball Mill
Improve sample uniformity with our Horizontal Planetary Ball Mills. KT-P400H reduces sample deposition and KT-P400E has multi-directional capabilities. Safe, convenient and efficient with overload protection.
High Energy Vibratory Ball Mill
The high-energy vibrating ball mill is a high-energy oscillating and impacting multifunctional laboratory ball mill. The table-top type is easy to operate, small in size, comfortable and safe.
8 inch PP chamber laboratory homogenizer
The 8-inch PP chamber laboratory homogenizer is a versatile and powerful piece of equipment designed for efficient homogenization and mixing of various samples in a laboratory setting. Constructed from durable materials, this homogenizer features a spacious 8-inch PP chamber, providing ample capacity for sample processing. Its advanced homogenization mechanism ensures thorough and consistent mixing, making it ideal for applications in fields such as biology, chemistry, and pharmaceuticals. With its user-friendly design and reliable performance, the 8-inch PP chamber laboratory homogenizer is an indispensable tool for laboratories seeking efficient and effective sample preparation.
High energy vibratory ball mill (double tank type)
High-energy vibration ball mill is a small desktop laboratory grinding instrument. It uses 1700r/min high-frequency three-dimensional vibration to make the sample achieve the result of grinding or mixing.
4 inch PTFE cavity fully automatic laboratory homogenizer
4 inch PTFE cavity fully automatic laboratory homogenizer is a versatile laboratory equipment designed for efficient and precise homogenization of small samples. It features a compact design, allowing for easy glove box operation and space optimization.
The vertical cabinet structure combined with ergonomic design enables users to obtain the best comfortable experience in standing operation. The maximum processing capacity is 2000ml, and the speed is 1200 revolutions per minute.
Lab scale rotary tablet punching machine
This machine is a single-pressure automatic rotating, continuous tableting machine that compresses granular raw materials into various tablets. It is mainly used for tablet production in the pharmaceutical industry, and is also suitable for chemical, food, electronics and other industrial sectors.
High Energy Vibratory Ball Mill (Single Tank Type)
High-energy vibration ball mill is a small desktop laboratory grinding instrument.It can be ball-milled or mixed with different particle sizes and materials by dry and wet methods.
Single punching electric tablet punching machine
The electric tablet punching machine is a laboratory equipment designed for pressing various granular and powdery raw materials into discs and other geometric shapes. It is commonly used in pharmaceutical, healthcare products, food, and other industries for small batch production and processing. The machine is compact, lightweight, and easy to operate, making it suitable for use in clinics, schools, laboratories, and research units.
4 inch PP chamber fully automatic laboratory homogenizer
Compact and efficient glue homogenizer for precise sample preparation in laboratories, featuring a 4-inch PP chamber, corrosion-resistant design, user-friendly LCD display, and customizable speed settings for optimal homogenization results.
High energy planetary ball mill
The biggest feature is that the high energy planetary ball mill can not only perform fast and effective grinding, but also has good crushing ability
Related Articles
Laboratory Crushers: A Comprehensive Guide to Their Uses and Functionality
Disc / Cup Vibratory Mill: A Comprehensive Guide to Grinding Equipment
Discover the world of Disc / Cup Vibratory Mills! This guide covers everything from types and features to applications and benefits. Explore the versatility of these mills for grinding various materials in industries like pharmaceuticals, food, and chemicals.
Features of Different Laboratory Mills: An Overview
Laboratory mills are specialized machines used to reduce non-homogenous batch samples into smaller, representative samples that are more uniform in composition.
Disc / Cup Vibratory Mill: A Comprehensive Guide to Its Functions and Applications
Discover the world of Disc / Cup Vibratory Mills with our in-depth guide. Learn about their working principles, applications, advantages, and key features. Explore the various types of vibratory mills and their suitability for different industries.
Disc / Cup Vibratory Mill: A Comprehensive Guide for Laboratory Experts
Discover the world of Disc / Cup Vibratory Mills! This comprehensive guide provides an in-depth understanding of their types, working principles, advantages, and applications in various industries, including pharmaceuticals, chemicals, and food processing.
Revolutionizing Lab Efficiency: The Ultimate Guide to Laboratory Sieving Machines
Discover the common sieving methods used in laboratory analysis. Learn about single sieve and sieve set sieving, dry and wet sieving, and other techniques for effective particle separation. Find out how sieving has evolved over time and its importance in quality assurance.
What is a Laboratory Crusher Used For?
Discover the uses and working mechanism of laboratory crushers. Explore various types of crushing equipment and their applications. Learn how laboratory crushers play a crucial role in scientific analysis and environmental studies.
Understanding the Tablet Press Machine R&D Lab Model and its Features(2)
The Tablet Press Machine R&D Model, also known as a single punch tablet press, is designed for the development and small batch production of tablets. It is widely used in industries such as pharmacy, chemical, food, and metallurgy. This machine operates automatically, continuously filling, pressing, and ejecting tablets. Its key features include high precision filling, low noise, low material consumption, and smooth operation. It is particularly useful for research and development in laboratories, hospitals, and plants, catering to small-scale production needs.
Benchtop KBr Pellet Press: A Comprehensive Overview
If you're looking for a way to compress powdered materials into uniform pellets without contamination, then the KBr Pellet Press might just be the perfect solution for you. Whether you're working in a pharmaceutical, biological, nutrition, or spectrographic lab, this hand-operated press offers convenience and efficiency in a small package.
In-depth Analysis of Tablet Press Machine R&D Lab Model (1)
The Tablet Press Machine R&D Model, also known as a single punch tablet press, is designed for the development and small batch production of tablets. It is widely used in industries such as pharmacy, chemical, food, and metallurgy. This machine operates automatically, continuously filling, pressing, and ejecting tablets. Its key features include high precision filling, low noise, low material consumption, and smooth operation. It is particularly useful for research and development in laboratories, hospitals, and plants, catering to small-scale production needs.
Exploring the Fundamentals of Good Laboratory Practice: Ensuring Quality, Integrity, and Safety in Scientific Research
How to Maintain Manual Lab Hot Press Machine
Maintenance of manual hot press: Keep flat and clean, Clean the upper and lower linings, Pad the fiberboard