Knowledge What is the process of autoclave sterilization?
Author avatar

Tech Team · Kintek Solution

Updated 1 week ago

What is the process of autoclave sterilization?

The process of autoclave sterilization involves using high-temperature steam under pressure to kill microorganisms on items placed inside a pressure vessel. This method is widely used in healthcare, laboratory, food, and pharmaceutical industries. The autoclave sterilization process can be broken down into three main phases: the purge phase, the exposure (sterilization) phase, and the exhaust phase.

Purge Phase: During the purge phase, steam is introduced into the autoclave chamber, displacing the air within. This process is crucial as air is a poor conductor of heat compared to steam, and its presence can hinder the sterilization process. As steam enters the chamber, the temperature and pressure inside the autoclave gradually increase. The air is removed either by a vacuum pump or system in larger autoclaves, or by displacement in smaller models.

Exposure (Sterilization) Phase: Once the purge phase is complete and the air has been effectively displaced by steam, the exhaust valve is closed. This action traps the steam inside the chamber, causing the temperature and pressure to rise to the desired setpoint. The setpoint typically ranges from 121°C (250°F) to 135°C (273°F). The items inside the autoclave are exposed to these conditions for a predetermined amount of time, which can vary from three to 20 minutes depending on the load's contents and size. This exposure to high-temperature steam under pressure effectively kills all microorganisms, ensuring the items are sterilized.

Exhaust Phase: After the sterilization time has elapsed, the exhaust phase begins. During this phase, the exhaust valve is opened to release the pressure from the chamber. Steam is vented out, and the interior of the autoclave is gradually restored to ambient pressure. This process also helps to cool down the sterilized items, preparing them for removal and use.

In summary, autoclave sterilization is a reliable method for ensuring that medical instruments, laboratory equipment, and other items are free from microorganisms. The process involves three distinct phases: purging air with steam, exposing items to high-temperature steam under pressure, and exhausting the steam to return the chamber to normal conditions. This method is effective due to the superior heat transfer capabilities of steam and the lethal conditions created by high pressure and temperature.

Unlock the Power of Sterilization with KINTEK Autoclaves!

Ensure the highest standards of safety and hygiene in your laboratory, healthcare facility, or pharmaceutical operation with KINTEK's advanced autoclave solutions. Our autoclaves are meticulously designed to deliver precise sterilization through the purge, exposure, and exhaust phases, guaranteeing that all your critical instruments and equipment are thoroughly decontaminated. Experience the reliability and efficiency of KINTEK autoclaves today. Contact us to learn more about how our products can enhance your sterilization processes and protect your operations. Don't compromise on safety – choose KINTEK for your sterilization needs!

Related Products

Portable autoclave sterilization pressure

Portable autoclave sterilization pressure

Portable autoclave sterilization pressure is a device that uses pressure saturated steam to quickly and effectively sterilize items.

Horizontal Autoclave Steam Sterilizer

Horizontal Autoclave Steam Sterilizer

The horizontal autoclave steam sterilizer adopts the gravity displacement method to remove the cold air in the inner chamber, so that the inner steam and cold air content is less, and the sterilization is more reliable.

Desktop fast autoclave sterilizer 16L / 24L

Desktop fast autoclave sterilizer 16L / 24L

The desktop fast steam sterilizer is a compact and reliable device used for rapid sterilization of medical, pharmaceutical, and research items.

Desktop fast autoclave sterilizer 20L / 24L

Desktop fast autoclave sterilizer 20L / 24L

The desktop fast steam sterilizer is a compact and reliable device used for rapid sterilization of medical, pharmaceutical, and research items.

Portable autoclave sterilization pressure (Digital display automatic type)

Portable autoclave sterilization pressure (Digital display automatic type)

Portable autoclave sterilization pressure is a device that uses pressure saturated steam to quickly and effectively sterilize items.

Desktop fast autoclave sterilizer 35L / 50L / 90L

Desktop fast autoclave sterilizer 35L / 50L / 90L

The desktop fast steam sterilizer is a compact and reliable device used for rapid sterilization of medical, pharmaceutical, and research items. It efficiently sterilizes surgical instruments, glassware, medicines, and resistant materials, making it suitable for various applications.

Horizontal Autoclave Steam Sterilizer (Microcomputer)

Horizontal Autoclave Steam Sterilizer (Microcomputer)

The horizontal autoclave steam sterilizer adopts the method of gravity displacement to remove the cold air in the inner chamber, so that the content of steam cold air in the inner chamber is less, and the sterilization is more reliable.

Herbal Powder Sterilization Autoclave Machine For Chinese Medicine

Herbal Powder Sterilization Autoclave Machine For Chinese Medicine

The herbal powder sterilization autoclave machine for Chinese medicine uses saturated steam for effective sterilization. It utilizes the heat and penetrative properties of steam, achieves sterilization after heat preservation, and maintains a good drying effect with a dedicated drying system.

Vertical pressure steam sterilizer (special for laboratory department)

Vertical pressure steam sterilizer (special for laboratory department)

Vertical pressure steam sterilizer is a kind of sterilization equipment with automatic control, which is composed of heating system, microcomputer control system and overheating and overpressure protection system.

Electric heating blast drying oven

Electric heating blast drying oven

The desktop fast autoclave sterilizer is a compact and reliable device used for rapid sterilization of medical, pharmaceutical, and research items.

Pulsating vacuum desktop steam sterilizer

Pulsating vacuum desktop steam sterilizer

The pulsating vacuum desktop steam sterilizer is a compact and reliable device used for rapid sterilization of medical, pharmaceutical, and research items.


Leave Your Message