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Coal Plastometer Specialized Coordinate Grid Recording Paper

Assay Equipment Accessories & Consumables

Coal Plastometer Specialized Coordinate Grid Recording Paper

Item Number : KT-FGZ

Price varies based on specs and customizations


Basis Weight
80 g/m² (±2 g/m²)
Grid Pitch Division
1.0 mm × 1.0 mm
Cumulative Dimensional Tolerance
≤ 0.1%
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Product Overview

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This specialized coordinate grid recording paper is engineered specifically for demanding coal plastometer testing environments, delivering the strict mechanical and dimensional tolerances required for recording the plastometric indices of bituminous coal. Functioning as the primary analog-to-digital bridge in Sapozhnikov plastometer assemblies, the consumable captures the dynamic volumetric expansion, thermal contraction, and softening curves of heated coking coal samples. By utilizing high-density, dimensionally stabilized base stock, this recording media eliminates the stretching, hygroscopic swelling, and surface distortion commonly encountered during extended high-temperature test cycles.

Designed for integration into coal quality testing laboratories, metallurgical research institutes, coking plants, and third-party inspection facilities, the consumable plays a critical role in establishing coal blending ratios and classifying coking properties. Standard testing procedures—such as determining the maximum thickness of the plastic layer (Y-value) and final shrinkage index (X-value)—depend intrinsically on the precision of the coordinate grid. This product ensures that analytical laboratories maintain full procedural integrity across prolonged heating ramps without data drift or mechanical misregistration.

Manufactured under rigorous cleanroom printing protocols, the recording paper exhibits uniform fiber distribution and controlled surface sizing. It withstands both dry analytical room conditions and the humid, volatile-heavy atmospheres common in coal testing exhaust zones without blistering or degrading. Laboratory operators can depend on its uncompromising mechanical strength, continuous smooth pen movement, and ink absorption characteristics to yield pristine, archival-grade recording traces throughout every evaluation cycle.

Key Features

  • Micro-Calibrated Orthogonal Grid: Printed with high-precision lithographic techniques to ensure strictly orthogonal grid axes with pitch tolerances within ±0.1 mm, delivering absolute coordinate fidelity for precise measurement of plastic layer thickness and thermal displacement.
  • Hygro-Stabilized Cellulose Matrix: Fabricated from premium, long-fiber virgin wood pulp that undergoes advanced heat-setting and calendering, minimizing moisture absorption and preventing dimensional elongation or shrinkage under changing ambient laboratory humidity.
  • Optimized Surface Sizing for Capillary Inks: Engineered with a specialized surface barrier coating that prevents feathering, bleeding, and ghosting of recording pen inks while promoting rapid drying, guaranteeing razor-sharp curve definition during long-duration runs.
  • High Tensile and Tear Resistance: Exhibits superior longitudinal and transverse tensile strength, allowing operators to clamp and tension the paper around recording drums without tearing, localized stretching, or edge buckling.
  • Thermal Distortion Immunity: Formulated to resist radiant heat exposure originating from adjacent plastometer electric furnaces, maintaining structural flatness and preventing brittleness throughout multi-hour testing protocols.
  • Exceptional Optical Contrast: Features non-reflective, eye-comfort grid line pigmentation that provides maximum visual contrast against liquid ink traces, facilitating both manual vernier caliper evaluation and automated optical scanner digitizing.
  • Universal Drum Compatibility: Produced in standardized sheet dimensions and precision-cut edge profiles, ensuring effortless alignment and secure fixation on all standard Sapozhnikov-style coal plastometer recording drums.

Applications

Application Description Key Benefit
Sapozhnikov Plastometer Index Testing Used on rotating recording drums to trace continuous expansion and shrinkage curves of bituminous coal during standardized heating cycles. Delivers direct, undistorted graphical readouts for exact calculation of maximum plastic layer thickness (Y) and final contraction (X).
Coking Plant Coal Blending Optimization Deployed in on-site blast furnace coking laboratories to evaluate the plastic properties and swelling pressures of single-source and blended coals. Prevents wall damage in coking ovens by ensuring accurate monitoring of dangerous expansion behaviors in complex coal blend formulations.
Commercial Coal Inspection & Trade Valuation Utilized by accredited testing agencies and maritime inspection bureaus to establish certified coking indices for commercial coal shipments. Provides verifiable, archival-grade physical test records that meet rigorous third-party auditing and international contract dispute standards.
Metallurgical Research & Development Applied in academic and industrial metallurgical laboratories investigating coal carbonization mechanisms, devolatilization kinetics, and binder phase behavior. Guarantees high-resolution reproduction of subtle thermal transitions and localized contraction inflections throughout the thermoplastic phase.
Quality Assurance for Electrode Binder Pitch Implemented in carbon and graphite material manufacturing to monitor softening, fluidity, and swelling dynamics of pitch-carbon mixtures. Maintains repeatable measurement baselines for continuous process benchmarking across variable supplier raw material batches.

Technical Specifications

Specification Parameter Specification Value
Product Item Number KT-FGZ
Primary Function Coal Plastometer Coordinate Curve Recording
Compatible Test Standard GB/T 479, ISO Coal Plastometric Evaluation Standards
Compatible Instrument Type Sapozhnikov Coal Plastometer Recording Drum System
Base Material Calendered High-Purity Virgin Cellulose Fiber
Basis Weight (Grammage) 80 g/m² (±2 g/m²)
Sheet Thickness 0.095 mm to 0.105 mm
Standard Sheet Dimensions 285 mm × 180 mm (Custom lengths available on request)
Grid Pitch Division 1.0 mm × 1.0 mm Orthogonal Calibrated Grid
Cumulative Dimensional Tolerance ≤ 0.1% over total sheet length
Grid Line Printing Accuracy Line width 0.12 mm ± 0.02 mm
Paper Moisture Content 5.5% – 6.5% RH Balanced
Surface Smoothness (Bekk) ≥ 60 s
Tensile Strength (Machine Direction) ≥ 4.5 kN/m
Tensile Strength (Cross Direction) ≥ 2.8 kN/m
Ink Absorption Time ≤ 3.0 seconds (standard recording stylus ink)
Archival Life ≥ 10 years when stored under standard laboratory conditions
Packaging Specification 100 sheets/sealed moisture-barrier pack; 10 packs/carton

Why Choose This Product

  • Zero-Distortion Data Integrity: In coking coal evaluation, an error of just 0.5 mm on a plastic layer curve can misclassify an entire coal shipment or disrupt a multi-million-dollar blast furnace coking blend. This recording media guarantees near-zero hygroscopic elongation and zero paper stretch, ensuring that the physical trace precisely matches sample volume changes.
  • Optimized Trace Resolution: Unlike generic drafting papers, the micro-porous surface sizing of this specialized coordinate sheet strikes the perfect balance between instant ink fixation and crisp line containment, eliminating tracing drag on sensitive mechanical stylus arms.
  • Precision-Die Edge Alignment: Every sheet is die-cut with laser-aligned registration edges, allowing rapid, bubble-free, and wrinkle-free mounting on recording drums. This minimizes setup times in high-throughput testing laboratories.
  • Environmental Resilience: Engineered to withstand thermal gradients, airborne ash microparticles, and localized moisture common around high-temperature furnace benches, retaining its tensile integrity throughout the full testing curve.
  • Batch-to-Batch Uniformity: Manufactured under rigid industrial quality controls, each batch exhibits uniform basis weight, line density, and caliper consistency, giving laboratory managers unwavering confidence in historical reproducibility.

For technical inquiries, custom sheet sizing, or institutional bulk procurement, please contact our technical sales team for comprehensive support and tailored quotations.

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Coal Plastometer Specialized Coordinate Grid Recording Paper

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