The size of a rotovap, or rotary evaporator, is primarily determined by the capacity of its evaporating flask, which typically ranges from 2 liters to 50 liters. The most commonly used sizes are 5L, 10L, 20L, and 50L, with the flask usually loaded to 20–40% of its maximum capacity during operation. The compact and vertically-oriented design of rotovaps helps save bench-top space, making them suitable for both small-scale and large-scale projects. The system includes components like a vacuum pump, motor unit, condenser, and heated fluid bath, all working together to efficiently remove solvents under controlled conditions.
Key Points Explained:
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Evaporating Flask Capacity:
- The size of a rotovap is defined by the capacity of its evaporating flask, which ranges from 2 liters to 50 liters.
- Popular sizes include 5L, 10L, 20L, and 50L, catering to various project scales.
- During operation, the flask is typically filled to 20–40% of its maximum capacity to ensure efficient solvent recovery and prevent spillage.
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Compact and Vertical Design:
- Rotovaps are designed to be vertically oriented, which saves valuable bench-top space in laboratories.
- Their compact structure makes them suitable for both laboratory and pilot-scale production environments.
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Key Components:
- Vacuum Pump: Reduces pressure to facilitate solvent evaporation at lower temperatures.
- Motor Unit: Rotates the flask at speeds up to 280 rpm to enhance evaporation efficiency.
- Condenser: Cools and condenses the vaporized solvent for collection.
- Heated Fluid Bath: Maintains a controlled temperature to aid in solvent evaporation.
- Bump Guard: Prevents splashing or bumping of the sample during rotation.
- Vacuum Release-Valve: Allows for safe and controlled release of vacuum pressure.
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Operational Efficiency:
- Rotovaps operate under vacuum conditions (< 1 mm Hg) to vaporize, condense, and distill solvents efficiently.
- They are equipped with time-lapse controls and flask ejection systems to expedite the process and improve workflow.
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Applications:
- Suitable for small-scale laboratory experiments, pilot tests, and large-scale chemical reactions.
- Ideal for the extraction of precious materials due to their contamination-free operation and high sealing performance.
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Loading Capacity:
- The evaporating flask is typically loaded to 20–40% of its maximum capacity to ensure optimal performance and safety.
- Overloading the flask can lead to inefficiencies and potential spillage, while underloading may reduce the effectiveness of the evaporation process.
By understanding these key points, a purchaser can make an informed decision about the appropriate size and features of a rotovap for their specific needs.
Summary Table:
Feature | Details |
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Evaporating Flask Capacity | 2L to 50L (common sizes: 5L, 10L, 20L, 50L) |
Loading Capacity | 20–40% of flask capacity for optimal performance |
Design | Compact, vertical, space-saving |
Key Components | Vacuum pump, motor unit, condenser, heated fluid bath, bump guard, vacuum release-valve |
Applications | Small-scale labs, pilot tests, large-scale chemical reactions |
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