Tech Team · Kintek Solution

Evaporators are essential equipment in food engineering, used to concentrate liquids by removing water through evaporation. They are widely used in industries such as dairy, juice, and sugar processing. The different types of evaporators include falling film, rising film, forced circulation, plate, and scraped surface evaporators. Each type has unique features, advantages, and applications, making them suitable for specific food processing needs. Understanding the differences helps in selecting the right evaporator for a particular food product.

Key Points Explained:

1. Falling Film Evaporators:

   • How it works: Liquid is distributed at the top of vertical tubes, forming a thin film that flows downward due to gravity. Heat is applied externally, causing evaporation.
   • Advantages: High heat transfer efficiency, low residence time, and suitable for heat-sensitive products like fruit juices and dairy.
   • Applications: Concentrating milk, fruit juices, and other viscous liquids.

2. Rising Film Evaporators:

   • How it works: Liquid enters from the bottom of vertical tubes, and as it heats up, vapor bubbles form, pushing the liquid upward in a thin film.
   • Advantages: Effective for low-viscosity liquids, good heat transfer, and simple design.
   • Applications: Used in the sugar industry and for concentrating clear liquids like syrups.

3. Forced Circulation Evaporators:

   • How it works: A pump circulates the liquid through the heat exchanger and evaporation chamber, ensuring high turbulence and preventing scaling.
   • Advantages: Suitable for viscous and scaling liquids, high evaporation rates, and robust performance.
   • Applications: Ideal for salt solutions, sugar syrups, and other high-viscosity products.

4. Plate Evaporators:

   • How it works: Consists of multiple plates with alternating channels for liquid and steam. Heat transfer occurs through the plates.
   • Advantages: Compact design, easy to clean, and high heat transfer efficiency.
   • Applications: Used in the dairy industry for milk and whey concentration, as well as for fruit juices.

5. Scraped Surface Evaporators:

   • How it works: A rotating scraper keeps the heating surface clean and ensures uniform heat transfer. The liquid is agitated to prevent fouling.
   • Advantages: Suitable for highly viscous and heat-sensitive products, prevents fouling and scaling.
   • Applications: Used for tomato paste, honey, and other sticky or viscous food products.

6. Selection Criteria:

   • Product characteristics: Viscosity, heat sensitivity, and fouling tendency influence the choice of evaporator.
   • Energy efficiency: Falling film and plate evaporators are more energy-efficient due to high heat transfer rates.
   • Maintenance and cleaning: Plate and scraped surface evaporators are easier to clean and maintain.
   • Capacity and scalability: Forced circulation and rising film evaporators are suitable for large-scale operations.

By understanding the different types of evaporators and their applications, food engineers can make informed decisions to optimize processing efficiency and product quality.

Summary Table:

Type of Evaporator	How It Works	Advantages	Applications
Falling Film	Liquid flows downward as a thin film; heat causes evaporation.	High heat transfer, low residence time, suitable for heat-sensitive products.	Milk, fruit juices, and viscous liquids.
Rising Film	Liquid rises upward in tubes as vapor bubbles form.	Effective for low-viscosity liquids, simple design.	Sugar industry, clear liquids like syrups.
Forced Circulation	Pump circulates liquid for high turbulence and scaling prevention.	Suitable for viscous and scaling liquids, robust performance.	Salt solutions, sugar syrups, high-viscosity products.
Plate	Heat transfer through alternating liquid and steam channels in plates.	Compact, easy to clean, high heat transfer efficiency.	Dairy (milk, whey), fruit juices.
Scraped Surface	Rotating scraper prevents fouling and ensures uniform heat transfer.	Ideal for viscous and heat-sensitive products, prevents scaling.	Tomato paste, honey, sticky or viscous food products.

Need help selecting the right evaporator for your food processing needs? Contact our experts today!