Products Lab Consumables & Materials Thin Film Deposition Parts evaporation boat for organic matter
evaporation boat for organic matter

Thin Film Deposition Parts

evaporation boat for organic matter

Item Number : KME-YJ

Price varies based on specs and customizations


Material
Molybdenum / Quartz / Boron Nitride
Specification
Ф18*20 / 13*13mm
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Application

Evaporation boats serve as vessels for the analysis of materials and products; designed for combustion of solid materials. Evaporation boats for organics are commonly used in techniques such as physical vapor deposition (PVD), where thin films are deposited onto substrates by condensing evaporated material. They provide a controlled environment for the evaporation of organic materials while preventing contamination of the boat material itself.

In conclusion, organic evaporation boats enable controlled evaporation and material deposition for the production of thin films, coatings, organic electronics, OLEDs and other applications requiring precise evaporation of organic materials.

Detail & Parts

organic evaporation boat details

organic evaporation boat details
Ф18*20mm / Ф13*13mm

Technical specifications

Size: Ф18*20mm / Ф13*13mm

The crucibles we show are available in different sizes and custom sizes are available on request.

Advantage

  • Controlled Evaporation: They allow precise control of evaporation rate, temperature and deposition parameters, ensuring uniform and high quality films or coatings.
  • Versatility: They can accommodate a variety of organic materials, making them suitable for a variety of applications in the fields of electronics, optoelectronics, photovoltaics, and coatings.
  • High-purity deposition: They are made of high-purity materials, minimizing contamination and enabling the deposition of pure organic materials.
  • Efficient heat transfer: Its design and thermal conductivity optimize energy use, increase evaporation rates and increase process efficiency.
  • Precise film thickness control: By adjusting parameters such as time, temperature, and deposition rate, the film thickness can be precisely controlled.
  • Compatibility with vacuum system: It can withstand vacuum environment to ensure stable evaporation and no pollution.
  • Research flexibility: It is widely used in research and development, promotes the exploration and research of different organic compounds, and promotes innovation in various fields.

These advantages make evaporation boats essential for high-quality thin film production, coatings, electronics, and applications requiring controlled evaporation of organic materials.

Precautions

  • Use a crucible or sagger to hold the analyte while heating.
  • Considering the specific characteristics of equipment and products, gradually adjust the heating temperature.
  • Avoid rapid heating or rapid cooling to prevent damage to the evaporation boat. Best practice is to slow down the heating process and ensure the longevity of the boat.

FAQ

What are tungsten boats?

Tungsten boats are small containers or trays made from tungsten metal. They are designed to hold and transport materials at high temperatures in various industrial and laboratory applications. Tungsten boats are commonly used in processes such as evaporation, sintering, and thermal analysis.

What are the advantages of using tungsten boats?

Tungsten boats offer several advantages in high-temperature applications. Firstly, tungsten has an extremely high melting point of 3,422°C, making it suitable for use in environments with extremely high temperatures. Tungsten boats also have excellent thermal conductivity, allowing for efficient heat transfer and uniform heating of the material being processed. They have high mechanical strength and can withstand deformation and warping even at elevated temperatures. Tungsten is highly resistant to chemical corrosion, making tungsten boats compatible with a wide range of materials and environments. Additionally, tungsten has a low vapor pressure, which means it has minimal vapor contamination, making it suitable for high-purity applications. Tungsten boats have a long lifespan and can be used repeatedly without significant deterioration.

What are thermal evaporation sources?

Thermal evaporation sources are devices used in thermal evaporation systems to deposit thin films onto substrates. They work by heating a material (evaporant) to high temperatures, causing it to evaporate and then condense onto a substrate, forming a thin film.

What are the main types of thermal evaporation sources?

The main types of thermal evaporation sources include resistive evaporation sources, electron-beam evaporation sources, and flash evaporation sources. Each type uses different methods to heat the evaporant, such as resistive heating, electron beam heating, or direct contact with a hot surface.

How do thermal evaporation sources work?

Thermal evaporation sources work by passing electrical current through a resistive material, which heats up to high temperatures. This heat is transferred to the evaporant, causing it to melt and vaporize. The vapor then travels through a vacuum chamber and condenses onto a substrate, forming a thin film.

What are the advantages of using evaporation boats?

Evaporation boats offer several advantages in thin film deposition processes. They provide a controlled environment for the evaporation of materials, ensuring precise control over film thickness and uniformity. Evaporation boats can withstand high temperatures and provide efficient heat transfer, allowing for consistent evaporation rates. They are available in various sizes and shapes, accommodating different evaporation systems and substrate configurations. Evaporation boats enable the deposition of a wide range of materials, including metals, semiconductors, and ceramics. They are easy to load and unload, facilitating quick material changes or process adjustments. Overall, evaporation boats are essential tools in thin film deposition techniques, offering versatility, reliability, and reproducibility.

What are the common materials used for evaporating crucibles?

Evaporating crucibles are commonly made from materials such as tungsten, tantalum, molybdenum, graphite, or ceramic compounds. These materials have high melting points and good thermal conductivity, making them suitable for the high-temperature conditions required during evaporation. The choice of crucible material depends on factors such as the evaporant material, desired film properties, and process parameters.

What are the advantages of using thermal evaporation sources?

The advantages of thermal evaporation sources include high deposition rates, good directionality, excellent uniformity, and compatibility with various materials. They are also relatively simple and affordable, making them suitable for a wide range of applications in thin film deposition.

What is the typical lifespan of an evaporation boat?

The lifespan of an evaporation boat can vary depending on several factors. It primarily depends on the material used for the boat, the operating conditions, and the frequency of use. Evaporation boats made of refractory metals like tungsten or molybdenum are generally more durable and have longer lifespans compared to boats made from ceramic materials. With proper handling, regular maintenance, and appropriate cleaning procedures, evaporation boats can typically be used for multiple deposition cycles. However, over time, evaporation boats may experience wear and tear, such as cracking or degradation, which may reduce their lifespan. It is important to monitor the condition of the evaporation boat, conduct regular inspections, and replace it when necessary to ensure consistent and reliable thin film deposition.

What are the advantages of using evaporating crucibles?

Evaporating crucibles offer several advantages in thin film deposition processes. They provide a controlled environment for the evaporation of materials, allowing for precise control over film thickness and uniformity. Crucibles can withstand high temperatures and provide efficient heat transfer, ensuring consistent evaporation rates. They are available in various sizes and shapes to accommodate different evaporation systems and substrate configurations. Evaporating crucibles also allow for the deposition of a wide range of materials, including metals, semiconductors, and ceramics. They can be easily loaded and unloaded, facilitating quick material changes or process adjustments. Overall, evaporating crucibles are essential tools in thin film deposition techniques, offering versatility, reliability, and reproducibility.

What applications are thermal evaporation sources used for?

Thermal evaporation sources are used in various applications such as the production of optical coatings, semiconductor devices, and various types of thin films. They are particularly useful in industries that require precise control over the deposition of materials onto substrates.

Can evaporation boats be reused?

Evaporation boats can be reused, but it depends on several factors. The boat's condition, cleanliness, and compatibility with different evaporant materials play a significant role in determining whether it can be reused. If the evaporation boat is in good condition, free from cracks or defects, and has been cleaned thoroughly, it can typically be reused for subsequent depositions. However, if the boat has been exposed to reactive materials or shows signs of degradation, it may not be suitable for reuse. Consider the potential for contamination or unwanted reactions when reusing evaporation boats. Regular inspection and proper cleaning procedures are essential to maintain the boat's performance and ensure its suitability for reuse.

How should evaporating crucibles be handled and maintained?

Evaporating crucibles should be handled and maintained with care to ensure their longevity and performance. Crucibles should be cleaned thoroughly before each use to remove any residual material from previous depositions. Avoid using abrasive materials that could damage the crucible's surface. During loading and unloading, handle crucibles with clean gloves or specialized tools to prevent contamination. When not in use, store crucibles in a dry and clean environment to avoid corrosion or degradation. Regular inspection of crucibles for cracks, defects, or signs of wear is important to prevent unexpected failures during the evaporation process. Follow the manufacturer's recommendations for any specific maintenance procedures, such as annealing or surface treatment, to prolong the crucible's lifespan.

How do you select the appropriate evaporation boat material?

The selection of the appropriate evaporation boat material depends on several factors. Consider the melting point of the material being evaporated and choose a boat material with a higher melting point to prevent boat failure. Also, consider the compatibility of the boat material with the evaporant to avoid reactions or contamination. The boat's thermal conductivity and heat capacity should be evaluated for efficient heat transfer and temperature control during evaporation. Additionally, consider the boat's mechanical properties, such as strength and durability, to ensure it can withstand repeated heating and cooling cycles.
View more faqs for this product

4.8

out of

5

Excellent quality and craftsmanship. The evaporation boat performs consistently and has significantly improved our thin-film deposition process.

Jorge Campos

4.9

out of

5

KINTEK SOLUTION's evaporation boat is a game-changer for our research. It provides precise control over evaporation, leading to consistent and high-quality results.

Sophie Dubois

4.7

out of

5

The speed of delivery was impressive. I received the evaporation boat within a few days of placing the order, which allowed us to continue our research without delay.

Samuel Park

4.8

out of

5

The evaporation boat is a great value for money. Its durability and performance make it a cost-effective choice for our laboratory.

Isabella Rossi

4.9

out of

5

The technological advancement of this evaporation boat is remarkable. It has enabled us to achieve higher precision and accuracy in our thin-film deposition experiments.

Liam Brown

4.7

out of

5

I highly recommend KINTEK SOLUTION's evaporation boat to anyone working with organic materials. Its controlled evaporation and high-purity deposition are invaluable assets.

Aisha Khan

4.8

out of

5

The evaporation boat's precise film thickness control has allowed us to create thin films with exceptional uniformity and reproducibility.

Lucas Garcia

4.9

out of

5

The compatibility of this evaporation boat with our vacuum system has made it an integral part of our research setup. It has enhanced the stability and reliability of our experiments.

Emma Green

PDF - evaporation boat for organic matter

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Catalog of Thin Film Deposition Parts

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Catalog of Evaporation Boat

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Catalog of Evaporation Crucible

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Catalog of Tungsten Boat

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Catalog of Thermal Evaporation Sources

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