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Audibert Arnu Dilatometer Expansion Tube and Expansion Rod Assembly for Bituminous Coal Testing

Assay Equipment Accessories & Consumables

Audibert Arnu Dilatometer Expansion Tube and Expansion Rod Assembly for Bituminous Coal Testing

Item Number : KT-PZG

Price varies based on specs and customizations


Internal Diameter
15 mm
Overall Tube Length
Approx. 350 mm
Maximum Operating Temperature
600°C
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Product Overview

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This specialized dilatometer retort tube and expansion rod assembly serves as the core test chamber and displacement transmission system for evaluating the swelling, softening, and caking properties of bituminous coal. Precision-engineered to satisfy the rigorous mechanical and thermal requirements of international standard dilatometric testing, the equipment accommodates prepared coal pencils under exact physical constraints during controlled heating cycles. By functioning as the primary containment vessel, the system ensures that linear expansion and contraction measurements reflect genuine fuel behavior rather than mechanical artifacts or external interference.

Designed primarily for metallurgical coke manufacturing laboratories, coal washing and blending facilities, academic research institutes, and third-party inspection agencies, this hardware delivers the dimensional repeatability necessary to determine Audibert-Arnu dilation metrics. The assembly reliably withstands repetitive thermal cycling up to 600°C while subject to volatile gas evolution and continuous contact with expanding carbonaceous matter. By standardizing sample confinement, the components enable technicians and plant engineers to rank coking quality accurately, optimize blend formulations, and prevent structural oven damage.

Crafted from high-grade, oxidation-resistant stainless steel, the hardware guarantees structural integrity and dimensional consistency throughout demanding thermal regimes. The precision-machined bore minimizes frictional drag against the expanding coal mass, while the bottom threaded plug ensures absolute gas containment to preserve standardized sample chamber conditions. Laboratories can rely on this robust tooling to deliver predictable, non-reactive physical performance during repetitive industrial shifts and critical compliance audits.

Key Features

  • Precision Micro-Honed Internal Bore: The 15 mm internal diameter of the retort tube is machined and honed to an ultra-low surface roughness, drastically reducing mechanical friction between the inner wall and the moving coal pencil or piston to ensure pure volumetric displacement data.
  • High-Temperature Oxidation-Resistant Stainless Steel: Fabricated from a specialized austenitic alloy formulated to retain tensile strength and yield resistance at continuous testing temperatures reaching 600°C without flaking, blistering, or scale detachment.
  • Leak-Proof Threaded Bottom Sealing Plug: The precision-threaded end plug provides an airtight, positive mechanical barrier at the base of the retort tube, eliminating the leakage of expanding tars and pyrolytic gases to protect heating furnace cavities.
  • Precision Ground Expansion Transmission Rod: Designed with strict axial concentricity and exact geometric tolerances, the companion expansion piston rod transfers micro-scale swelling and contraction directly to measurement transducers without binding or flexing.
  • Superior Resistance to Thermal Creep and Ovality: High mechanical yield strength ensures the barrel maintains perfect cross-sectional roundness and straightness over hundreds of thermal cycles, preventing sample jamming and false contraction readings.
  • Standard-Compliant 350 mm Barrel Geometry: Built to strict dimensional standards with an approximate 350 mm tube length, allowing full immersion within standardized furnace heating zones for stable, uniform axial thermal gradients.
  • Chemically Inert Surface Properties: The selected alloy composition resists hot chemical attack from sulfur, chlorine, and organic volatile compounds generated during coal pyrolysis, ensuring a clean release of post-test semi-coke residue.
  • Modular and Easy-Clean Architecture: Featuring a fully detachable base plug and smooth internal channel, the apparatus simplifies routine residue extraction and solvent or mechanical cleaning between successive test batches.

Applications

Application Description Key Benefit
Metallurgical Coke Oven Feed Optimization Used to analyze the maximum contraction and dilation percentages of metallurgical coal blends prior to carbonization charging. Prevents excessive wall pressure in coke batteries and ensures consistent mechanical strength of produced blast furnace coke.
Commercial Coal Classification & Grading Evaluates raw and washed bituminous coals against standardized coal-ranking metrics such as the Audibert-Arnu dilation index. Delivers certified coal quality parameters required for export documentation, international trade contracts, and pricing verification.
Carbonization and Coal Science Research Investigates thermoplastic behavior, fluid phase transitions, and thermal decomposition of synthetic or modified coal pellets. Supplies reproducible linear displacement data to determine precise softening points and active plastic range temperatures.
Blast Furnace PCI and Sinter Fuel Assessment Quantifies the swelling propensity of coals utilized in pulverized coal injection (PCI) or auxiliary heating systems. Identifies potential blockage risks and gas channel disruption within fuel injection pathways and burner assemblies.
Coking Additive and Binder Evaluation Measures changes in coal plasticity and swelling characteristics when blending pitch binders, petcoke, or polymer modifiers. Allows accurate benchmarking of additive efficiency in upgrading lower-tier non-coking or semi-coking coals to metallurgical grade.
Laboratory Quality Assurance and Round-Robin Audits Acts as the reference containment cell during inter-laboratory correlation programs and equipment calibration routines. Eliminates tooling-derived measurement bias, confirming that dilatometer displacement readouts conform precisely to standard benchmarks.

Technical Specifications

Specification Parameter Standard Retort Tube Configuration Standard Expansion Rod Configuration
Product Identifier KT-PZG Retort Tube KT-PZG Expansion Rod
Primary Function Coal sample containment & thermal reaction vessel Linear displacement transmission to transducer
Nominal Internal Diameter 15.0 mm (precision honed) N/A (matched clearance for 15.0 mm ID bore)
Overall Length Approximately 350 mm Matched standard length for dilatometer crosshead
Maximum Working Temperature 600°C continuous 600°C continuous
Construction Material High-temperature oxidation-resistant stainless steel High-temperature oxidation-resistant stainless steel
Internal Surface Finish Super-finish / mirror polished (<0.4 µm Ra) Ground and polished outer guide surfaces
Sealing Mechanism Detachable threaded bottom plug with gas-tight seat Flat bottom contact face for coal pencil interface
Gas Leakage Prevention Threaded mechanical barrier preventing fluid/gas egress N/A
Standard Compliance Audibert-Arnu dilatometer standard methods Audibert-Arnu dilatometer standard methods
Heating Atmosphere Inert gas purged / ambient volatile atmosphere Inert gas purged / ambient volatile atmosphere
Cleaning Compatibility Mechanical scraper, ultrasonic bath, organic solvents Ultrasonic bath, non-abrasive mechanical wipe

Why Choose This Product

  • Exceptional Dimensional Stability: Each assembly undergoes strict quality control to guarantee strict concentricity and precise bore tolerances, eliminating sample binding during critical coal plastic phases.
  • Advanced Alloy Metallurgy: Selected specifically for demanding thermal cycling up to 600°C, the high-temperature stainless steel avoids wall scaling and chemical degradation from aggressive pyrolytic coal tars.
  • Gas-Tight Reliability: The precision-engineered threaded sealing plug creates a secure mechanical seal, preventing the leakage of volatile emissions into heating blocks and preserving accurate sample pressure dynamics.
  • Extended Operational Lifespan: With superior creep resistance and durable, oxidation-resistant walls, the equipment withstands continuous laboratory use without warping, lowering recurring consumable overheads.
  • Seamless Compliance: Engineered in strict alignment with standardized Audibert-Arnu dilatometer dimensions, this hardware integrates effortlessly into legacy and modern testing platforms alike.

Connect with our technical sales engineers today to request a quote or discuss custom metallurgical laboratory hardware solutions tailored to your operational requirements.

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Product Datasheet

Audibert Arnu Dilatometer Expansion Tube and Expansion Rod Assembly for Bituminous Coal Testing

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Assay Equipment Accessories & Consumables


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