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Carbon Hydrogen Elemental Analyzer for Coal and Organic Materials Determination

Coal & Coke Testing Equipment

Carbon Hydrogen Elemental Analyzer for Coal and Organic Materials Determination

Item Number : KT-TE33

Price varies based on specs and customizations


Temperature Control Range
0 to 1100°C
Carbon Measurement Range
1% to 99%
Hydrogen Measurement Range
0.5% to 50%
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Product Overview

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This high-precision elemental analysis system is designed for the quantitative determination of carbon and hydrogen mass fractions in coal, coke, solid fuels, and diverse synthetic organic compounds. Operating on the proven principle of high-temperature combustion in a purified oxygen stream, the equipment converts organic carbon and hydrogen into carbon dioxide and water vapor. These combustion products are selectively captured by analytical-grade absorption media within calibrated gravimetric trains, enabling laboratory personnel to determine absolute elemental concentrations with exceptional analytical repeatability and baseline stability in full compliance with GB/T 476 standard test methods.

Engineered specifically for demanding energy, petrochemical, mining, and quality assurance facilities, the analyzer integrates a dual-tube combustion architecture with a three-stage independent furnace assembly. This multi-zone configuration allows simultaneous processing of two distinct samples, effectively doubling laboratory throughput without compromising thermal stability or combustion efficiency. The system is ideally suited for fuel characterization laboratories, thermal power generation utilities, metallurgical coke testing facilities, and specialized research institutes requiring rigorous stoichiometric evaluation of carbonaceous materials.

Constructed with premium industrial-grade alloys, precision-machined mechanical tracks, and high-stability digital temperature controllers, this combustion instrument delivers consistent thermal profiles up to 1100°C. Its robust split-hinge furnace architecture facilitates rapid maintenance, effortless tube inspection, and swift thermal cycling. Whether deployed for routine regulatory compliance testing or sophisticated organic compound assaying, the unit provides continuous, high-duty-cycle reliability under rigorous daily testing protocols.

Key Features

  • Dual-Sample Parallel Combustion Architecture: Engineered with dual parallel stainless-steel combustion chambers within a unified structural housing, allowing technicians to analyze two analytical samples simultaneously under identical flow and thermal conditions to maximize laboratory efficiency.
  • Three-Stage Independent Thermal Profiling: Features three discrete tube furnace segments (240 mm, 320 mm, and 150 mm) governed by independent digital controllers, establishing dedicated combustion, oxidation, and catalytic conversion thermal zones tailored to complete sample breakdown.
  • High-Accuracy Digital Temperature Regulation: Integrated with 0.5-class precision digital instrumentation and responsive nickel-chromium/nickel-silicon thermocouples, ensuring tight temperature regulation with tolerances within ±10°C across all active operational ranges.
  • Split-Hinge Radial Opening Mechanism: Designed with a 45-degree radial opening split-furnace body and smooth horizontal track mobility, enabling direct physical access for rapid tube replacement, cleaning, heating element inspection, and accelerated post-test cooling.
  • Standard-Compliant Classical Gravimetric Train: Utilizes a sequence of precision absorption U-tubes for targeted moisture capture, nitrogen oxide removal, and dual carbon dioxide absorption, paired with a concentrated sulfuric acid bubble meter for visual flow verification and gas backflow prevention.
  • Heavy-Duty Stainless Steel Reaction Tubes: High-grade Φ25 mm × 2.5 mm × 1100 mm reaction tubes offer superior thermal shock resistance, structural integrity under prolonged thermal exposure, and resistance to high-temperature oxidative corrosion.
  • Integrated Gas Purification System: Equipped with an internal 500 mL desiccating gas drying tower and an adjustable precision rotameter (0 to 150 mL/min) to ensure pristine, moisture-free oxygen delivery for interference-free oxidation.
  • Broad Dynamic Elemental Detection Range: Reliably measures carbon fractions from 1.00% to 99.00% and hydrogen fractions from 0.50% to 50.00%, accommodating everything from low-volatile anthracite and lignite to high-hydrogen hydrocarbon polymers.

Applications

Application Description Key Benefit
Coal & Solid Fuel Characterization Quantitative determination of carbon and hydrogen in raw coal, washed coal, anthracite, lignite, and metallurgical coke to determine calorific value and fuel grade. Delivers standard-compliant elemental verification adhering directly to GB/T 476 testing protocols for commercial fuel contracts.
Petrochemical & Heavy Residue Analysis Combustion analysis of petroleum coke, pitch, asphalt binders, and heavy fuel residues with high organic carbon fractions. Ensures complete conversion of complex aromatic structures through sustained 850°C and 800°C dual catalytic oxidation stages.
Synthetic Polymer & Rubber Quality Control Determination of stoichiometric carbon-to-hydrogen ratios in raw synthetic elastomers, thermoplastic polymers, and organic additives. Parallel dual-tube architecture provides rapid batch validation and immediate verification of chemical formulations.
Environmental Biomass & Refuse-Derived Fuel Evaluating renewable biomass pellets, agricultural waste fuels, and refuse-derived fuel (RDF) for combustion emission modeling and carbon credit verification. Highly sensitive gravimetric absorption train reliably quantifies trace and elevated hydrogen contents across heterogeneous feedstocks.
Academic & Organic Chemical Synthesis Research Verifying empirical molecular formulas and chemical purity of newly synthesized organic reagents, pharmaceuticals, and carbon precursors. Wide dynamic measurement range (1–99% C, 0.5–50% H) accommodates standard chemical research without calibration drift.
Metallurgical Sintering & Carbon Additive Testing Assessing graphite powders, carburizers, and carbonaceous fluxes utilized in electric arc furnace steelmaking and cast-iron foundries. Robust stainless steel combustion tubes and reliable thermal control withstand continuous, high-throughput industrial assay cycles.

Technical Specifications

System Specifications

Parameter Value / Specification
Product Identification KT-TE33
Carbon Measurement Range 1.00% to 99.00%
Hydrogen Measurement Range 0.50% to 50.00%
Reaction Tube Dimensions Outer Diameter: Φ25 mm, Wall Thickness: 2.5 mm, Length: 1100 mm
Reaction Tube Material Industrial-Grade High-Temperature Stainless Steel
Combustion Tube Capacity Dual Parallel Hearths (Simultaneous 2-Sample Determination)
Furnace Heating Elements Premium Nickel-Chromium (Ni-Cr) Resistance Wire
Temperature Measurement Sensor Nickel-Chromium – Nickel-Silicon (NiCr-NiSi / Type K) Thermocouples
Temperature Control Range Ambient to 1100°C
Temperature Display & Control Precision Grade 0.5 Digital Controller Accuracy
Operating Voltage AC 220V ± 10%, 50/60 Hz
Standard Compliance GB/T 476-2001 (Elemental Analysis of Coal)

Multi-Zone Combustion Furnace Specifications

Furnace Zone Section Length Operating Temperature Constant Temperature Zone Length
Section 1 (Combustion / Vaporization Zone) 240 mm 850 ± 10°C 60 mm
Section 2 (Oxidation / Catalytic Zone) 320 mm 800 ± 10°C 80 mm
Section 3 (Post-Catalytic / Sulfur Scrubbing Zone) 150 mm 600 ± 10°C Continuous Uniform Gradient

Auxiliary Subsystem Specifications

Subsystem Component Engineering Specification
Gas Purification System Gas Drying Tower 500 mL Capacity Desiccant Reservoir
Gas Purification System Gas Flow Meter Integrated Precision Rotameter (0 to 150 mL/min Range)
Combustion Mechanical Frame Furnace Mounting & Mobility Split-hinge radial opening up to 45°; guided horizontal track sliding mechanism
Absorption Gravimetric Train Moisture Absorption Assembly Calibrated U-tube filled with high-capacity desiccant agent
Absorption Gravimetric Train Nitrogen Oxide Scrubbing Dedicated chemical removal U-tube for nitrogen interference elimination
Absorption Gravimetric Train Carbon Dioxide Absorption Dual-stage sequential absorption U-tubes for complete CO2 capture
Absorption Gravimetric Train Gas Indicating Bubble Counter ~10 mL Capacity Borosilicate Unit loaded with concentrated sulfuric acid

Why Choose This Product

  • Uncompromising Methodological Accuracy: Designed specifically around classical, unalterable gravimetric principles, the system eliminates the drift, frequent recalibration cycles, and costly reference gases required by carrier-gas thermal conductivity or infrared detection systems.
  • Optimized Laboratory Throughput: The integrated dual-tube combustion core enables parallel testing of two analytical batches under unified thermal conditions, cutting analytical lead times by half and accelerating sample clearing in high-volume testing labs.
  • Robust Mechanical and Thermal Engineering: Featuring heavy-duty track rails, 45-degree radial shell opening, and industrial-grade stainless steel reaction tubes, this equipment withstands sustained high-temperature thermal cycling without body warpage, cracking, or gas seals degrading.
  • Zoned Precision Process Control: Three independent digital controllers deliver tailored thermal platforms (850°C, 800°C, and 600°C) with tightly controlled constant-temperature zones, ensuring 100% complete oxidation of volatile hydrocarbons and refractory carbon residues alike.
  • Cost-Effective Operational Longevity: Relying on durable nickel-chromium resistance heating wire, off-the-shelf standard analytical reagents, and standard laboratory U-tubes, the analyzer delivers remarkably low consumable costs and simplified ongoing maintenance over decades of service.

Connect with our technical applications team today to request a comprehensive quotation, explore customized laboratory integration options, or discuss specific sample testing configurations.

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Product Datasheet

Carbon Hydrogen Elemental Analyzer for Coal and Organic Materials Determination

Category Catalog

Coal & Coke Testing Equipment


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