Coal, Coke & Ore Physical Testing
Laboratory Dust Collection System for Sample Preparation and Material Testing
Item Number : KT-CC
Price varies based on specs and customizations
- Air Handling Capacity
- 4800–6400 m³/h
- Filtration Efficiency
- ≥99% (0.5 μm particulate retention)
- Total Filter Area
- 80 m²
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Why Choose Us
Easy ordering process, quality products, and dedicated support for your business success.
Product Overview
This specialized laboratory dust collection system is engineered specifically to address the intensive particulate dispersion characteristics encountered during material sample preparation. Developed around eco-friendly dust mitigation principles, the system delivers an optimal balance of workplace cleanliness, aerodynamic duct aesthetics, and high-efficiency particulate capture. The complete equipment assembly integrates a high-performance central dust collection unit, precision-engineered ductwork networks, dedicated internal and external dust source capture modules, an automated programmable logic controller (PLC) management system, and industrial-grade connection fittings.
Designed primarily for analytical testing facilities, laboratory crushing bays, pulverizing stations, transfer chutes, and high-throughput sample processing environments, this system eliminates airborne fugitive dust at the point of generation. By maintaining consistent negative pressure dynamics across multiple processing nodes, the equipment actively isolates fugitive particulates, prevents cross-sample contamination, and preserves the analytical integrity of high-value laboratory specimens.
Built for continuous industrial-grade duty, this unit combines premium Toray substrate PTFE membrane filter cartridges with an intelligent reverse pulse-jet cleaning mechanism to ensure long-term operational stability. Even under heavy particulate loading, the advanced multi-layer acoustic dampening architecture keeps mechanical noise well within stringent laboratory safety standards, ensuring quiet, dependable, and maintenance-free environmental protection for operators and analytical instrumentation alike.
Key Features
- Toray Substrate PTFE Membrane Filtration: Equipped with high-grade Toray substrate PTFE membrane filter cartridges providing an exceptional 80 m² total filtration area, capturing fine airborne particulates down to 0.5 μm with an overall filtration efficiency reaching 99%.
- Dual-Stage Particulate Separation: Combines a dedicated primary dust processing module to intercept coarse debris and high-velocity particles with a centralized secondary cartridge module, mitigating cartridge wear and maintaining steady differential pressure.
- Intelligent Reverse Pulse-Jet Cleaning: Utilizes compressed air pulses regulated at 0.4–0.6 MPa to automatically dislodge surface dust cake from the cartridges, sustaining continuous airflow without interrupting laboratory operations.
- Automated Airflow and Negative Pressure Management: Driven by a robust 7.5 kW motor yielding a volumetric airflow of 4800–6400 m³/h, the system automatically balances negative pressure across independent collection nodes to prevent fugitive dust leakage.
- Optimized Multi-Point Capture Hoods: Features targeted top-suction and lateral-suction hoods tailored for internal dust sources (4 m/s capture velocity) and external loading sources (6 m/s capture velocity) to encapsulate airborne dust right at the emission origin.
- Sample Integrity and Cross-Contamination Prevention: High-efficiency negative pressure capture rapidly extracts localized airborne particulates before they can settle into adjacent sample vessels, safeguarding sample preparation accuracy and metallurgical purity.
- Multi-Layer Acoustic Attenuation: Engineered with vibration-isolated mechanical housings and internal acoustic baffling that limits overall system operating noise to ≤75 dB, creating a compliant and ergonomic laboratory workspace.
- Ultra-Low Emission Standard: Rigorously controls clean-side exhaust particulate discharge to ≤50 mg/m³, outperforming standard industrial environmental requirements while discharging at standard ambient temperatures.
- Minimal Air Leakage Construction: Precision flanged ducting and heavy-duty sealed access panels ensure a low leakage rate of ≤5%, maximizing aerodynamic efficiency across the entire 1500–2200 Pa operating resistance range.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Coal & Mineral Sample Crushing | Captures high-volume particulate emissions generated by jaw crushers, hammer mills, and pulverized sample grinding units. | Prevents sample cross-contamination while ensuring high analytical repeatability and operator respiratory safety. |
| Screening & Mechanical Sieving | Provides high-velocity lateral and overhead negative pressure extraction above vibratory sieve shakers and rotary screening machines. | Contains ultrafine respirable dust without altering the particle size distribution of the retained sample fraction. |
| Material Conveying & Transfer Chutes | Connects dedicated collection ductwork directly to internal belt transfer points, drop boxes, and enclosed coal chutes. | Prevents dust blowouts caused by material displacement, maintaining facility cleanliness and clean floor surfaces. |
| Metallurgical & Geological Sample Prep | Intercepts abrasive mineral dust, slag fragments, and refractory particulates during cutting, pulverizing, and fine-splitting procedures. | Extends the operational lifespan of sensitive analytical balances, optical spectrometers, and mechanical components. |
| Cement & Ceramic Clinker Grinding | Manages dense, fine mineral dust plumes during continuous laboratory ball milling and automated ring pulverizing cycles. | Retains fine 0.5 μm dust through Toray PTFE membrane cartridges, preventing airborne drift into adjacent wet-chemistry laboratories. |
| Bulk Powder Bagging & Weighing | Neutralizes dust clouds generated during manual scoop-weighing, bulk powder packaging, and sample batching operations. | Delivers a face capture velocity of 6 m/s to safeguard laboratory technicians from inhaling hazardous or irritant compounds. |
Technical Specifications
| Technical Parameter | Specification Value (Model: KT-CC) |
|---|---|
| Main Airflow Capacity | 4800–6400 m³/h |
| Total Filtration Area | 80 m² |
| Filter Cartridge Media | Toray Substrate PTFE Membrane |
| Dust Filtration Efficiency | ≥99% (Captures particulates down to 0.5 μm) |
| Operating System Resistance | 1500–2200 Pa |
| Primary Stage Filtration | Coarse Dust Processing Module |
| Secondary Stage Filtration | Centralized Cartridge Filtration Assembly |
| Cleaning Mechanism | Automated Compressed Air Reverse Pulse-Jet |
| Pulse Compressed Air Supply | 0.4–0.6 MPa |
| Clean Air Dust Emission Concentration | ≤50 mg/m³ |
| Operating Noise Level | ≤75 dB(A) |
| System Air Leakage Rate | ≤5% |
| Dust Collector Main Inlet Air Velocity | 15 m/s |
| Internal Dust Source Capture Inlet Velocity | 4 m/s |
| External Dust Source Hood Air Velocity | 6 m/s |
| Operating Process Gas Temperature | Ambient Room Temperature |
| Electric Power Supply | 380 V, 50 Hz (Three-Phase) |
| Rated Motor Power | 7.5 kW |
| Main Unit Weight | 300–500 kg |
| Main Unit Dimensions (L × W × H) | 1100 × 1000 × 2100 mm |
| Control Architecture | PLC Intelligent Automated Control System |
Why Choose This Product
- Engineered for High-Tolerance Sample Integrity: Unlike generic industrial dust collectors, this system is specifically designed to handle fine mineral, coal, and metallurgical sample preparation dust. By pairing targeted aerodynamic capture hoods with automated negative pressure control, it halts dust migration before it can cross-contaminate critical test batches.
- Premium Toray PTFE Filtration Technology: Integrating Toray substrate PTFE membrane cartridges provides exceptional surface loading characteristics. Ultrafine particles down to 0.5 μm are intercepted on the membrane surface rather than penetrating deep into the substrate, allowing the 0.4–0.6 MPa reverse pulse-jet cleaning mechanism to easily restore peak airflow permeability.
- Heavy-Duty Construction with Ultra-Quiet Operation: Combining rigid cabinet fabrication with multi-layer acoustic dampening materials restricts mechanical and aerodynamic noise to ≤75 dB. This ensures seamless placement directly within or adjacent to sample preparation testing laboratories without disrupting personnel or sensitive acoustic measurements.
- Turnkey Integration and Modular Adaptability: Fully configured with primary dust pre-treatment modules, secondary cartridge banks, intelligent PLC automation, and custom-tailored duct branches, this equipment effortlessly adapts to complex laboratory footprints comprising crushers, conveyors, and transfer chutes.
Contact our engineering specialists today to configure a turnkey laboratory dust collection solution tailored specifically to your analytical facility layout and sample throughput requirements.
Trusted by Industry Leaders
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
Environmentally Friendly Enclosed Standard Test Sieve Shaker Machine for Dust Free Laboratory Particle Size Analysis
High-performance environmentally friendly enclosed standard test sieve shaker designed for precise particle size distribution analysis. Engineered with noise-shielding technology, dual rotary-tapping motion, automatic timing control, and dust-free laboratory extraction integration for reliable analytical laboratory workflows.
Enclosed Riffle Sample Divider Sealed Riffle Splitter for Laboratory Material Reduction
Engineered for representative laboratory sampling, this enclosed riffle sample divider prevents dust dispersion while delivering unbiased material splitting. Available in galvanized or stainless steel, the sealed design ensures high sample uniformity, operator safety, and exceptional precision across demanding quality control protocols.
Hydraulic Sample Pulverizer Grinding Machine Automatic Laboratory Sample Preparation System
This hydraulic sample pulverizer grinding system delivers ultra-fine sample preparation down to 80-300 mesh. Featuring automatic hydraulic clamping, programmable timing, and heavy-gauge construction, it ensures fast, consistent, and reliable material reduction for XRF and metallurgical quality control testing.
Hydraulic Diaphragm Lab Filter Press for Laboratory Filtration
Hydraulic diaphragm lab press filter is one type lab scale filter press, it takes small footprint, and higher pressing power.
Laboratory Test Sieves and Sieving Machines
Precision lab test sieves & sieving machines for accurate particle analysis. Stainless steel, ISO-compliant, 20μm-125mm range. Request specs now!
Laboratory Oscillating Orbital Shaker
Mixer-OT orbital shaker uses brushless motor, which can run for a long time. It is suitable for vibration tasks of culture dishes, flasks and beakers.
Automatic Sampling System for Bulk Materials and Coal Quality Inspection
Optimize bulk material intake with our heavy-duty automatic sampling system designed for trucks and railcars featuring intelligent CCD vehicle positioning, depth auger extraction, automated crushing division, and reliable anti-clogging engineering for demanding coal and metallurgy industries.
Laboratory Reciprocating Sieve Shaker Machine for Particle Size Analysis and Powder Separation
Engineered for industrial, geological, and pharmaceutical laboratories, this automatic reciprocating sieve shaker provides a consistent 40 mm stroke at 240 cycles per minute with integrated timing control to eliminate human error, ensuring repeatable particle size separation across all screening workflows.
Laboratory Micro Pulverizer High Speed Dry Sample Grinding Machine Benchtop Lab Pulverizer Mill
This high speed laboratory micro pulverizer enables rapid dry sample grinding from 40 to 200 mesh in under five minutes. Featuring a compact benchtop footprint, powerful motor performance, and a sealed chamber, it optimizes daily sample preparation across analytical laboratories.
Laboratory Vibratory Sieve Shaker Machine for Dry and Wet Three-Dimensional Sieving
KT-VD200 can be used for sieving tasks of dry and wet samples in the laboratory. The screening quality is 20g-3kg. The product is designed with a unique mechanical structure and an electromagnetic vibrating body with a vibration frequency of 3000 times per minute.
Electric Sample Divider for Laboratory Coal and Granular Material Sample Preparation
Engineered for precise sample preparation, this electric sample divider delivers continuous horizontal reciprocating cutting, an adjustable division ratio, robust dust containment, and representative splitting for coal, ores, and bulk granular materials up to thirteen millimeters.
Laboratory Vibratory Sieve Shaker Machine Slap Vibrating Sieve
KT-T200TAP is a slapping and oscillating sieving instrument for laboratory desktop use, with 300 rpm horizontal circular motion and 300 vertical slapping motions to simulate manual sieving to help sample particles pass through better.
Small Rod Mill Cylinder Cleaning Machine Laboratory Powder Container Cleaner
Optimize lab workflows with this automated small rod mill cylinder cleaning machine. Designed for rapid residual powder removal across multiple grinding jar diameters, it prevents sample cross-contamination during geological, metallurgical, and mining sample preparation routines effectively and reliably.
Float Sink Spin Dryer and Centrifugal Float Sink Dehydrator
Engineered for coal laboratory analysis, this float-sink spin dryer and centrifugal float-sink dehydrator rapidly separates heavy medium and moisture from samples in compliance with GB/T 478, delivering safe, smooth, and complete liquid drainage within two to five minutes per cycle.
Automatic Belt Conveyor Sampler Cross Belt Mechanical Bulk Material Sampling System
Engineered for representative bulk material extraction this automated belt sampler features precision programmable logic control full cross section cut accuracy and automated cleaning cycles to eliminate material accumulation and cross contamination across continuous industrial conveying operations with maximum operational reliability.
Laboratory Micro Pulverizer High Speed Mini Mill Grinder for Fine Dry Material Grinding
High-performance laboratory micro pulverizer designed for rapid dry material grinding. Achieves 40-200 mesh fineness in just 0.5 to 5 minutes with ultra-high motor speeds up to 28,000 RPM. Ideal for analytical labs, quality control, and R&D testing applications.
Sealed Laboratory Assay Sample Pulverizer High Speed Vibrating Cup Mill for Coal Ore Mineral Sample Grinding
High performance sealed laboratory sample pulverizer engineered for rapid grinding of coal coke limestone and mineral ores to fine mesh powder within two to six minutes for precise assay sample preparation in high throughput mining and industrial environments.
Laboratory Disc Pulverizer Disc Mill for Fine Sample Grinding
Discover high performance laboratory disc pulverizer systems engineered for precise batch and continuous fine grinding of brittle materials, featuring dual wheel gap adjustment, durable grinding discs, and consistent particle reduction across metallurgy, mining, geology, and advanced material testing applications.
Custom PTFE Teflon Parts Manufacturer Corrosion Resistant Cleaning Rack Flower Basket
The PTFE cleaning rack, also known as the PTFE flower basket cleaning flower basket, is a specialized laboratory tool designed for the efficient cleaning of PTFE materials. This cleaning rack ensures thorough and safe cleaning of PTFE items, maintaining their integrity and performance in laboratory settings.