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Hydraulic Sample Pulverizer Grinding Machine Automatic Laboratory Sample Preparation System

Crushing & Grinding Machine

Hydraulic Sample Pulverizer Grinding Machine Automatic Laboratory Sample Preparation System

Item Number : PSY

Price varies based on specs and customizations


Discharge Particle Size
80–300 mesh (0.175–0.05 mm)
Clamping Mechanism
Automatic Hydraulic System
Grinding Media Metallurgy
High Manganese Steel / Tungsten Carbide / Wear-Resistant Alloy
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Product Overview

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This high-performance laboratory grinding system is designed for fast, reproducible, and dust-free particle size reduction of hard, medium-hard, brittle, and fibrous materials. Engineered with an advanced hydraulic automatic clamping mechanism, the equipment eliminates tedious manual tightening, drastically reducing operator fatigue and increasing daily sample throughput. By utilizing a powerful motor-driven eccentric weight mechanism, the unit converts high-frequency rotational momentum into intense multidirectional impact and friction forces within sealed grinding containers.

Built specifically for high-demand analytical laboratories, this equipment excels in sample preparation for geological exploration, mining, metallurgical quality control, cement testing, glass manufacturing, and environmental analysis. Whether processing raw ore, slag, coal, ceramics, or hard minerals, the system consistently converts coarse feed materials into uniform powders ready for XRF, ICP, wet chemical analysis, and pelletizing procedures.

Constructed with reinforced, heavy-gauge steel housing and heavy-duty structural components, this pulverizing unit provides superior mechanical stability and effective noise damping during operation. The integrated automatic digital timer ensures precise process control and batch-to-batch consistency. With options for multi-bowl simultaneous grinding and customizable bowl metallurgy, the system delivers unmatched operational flexibility and long-term durability under rigorous industrial laboratory conditions.

Key Features

  • Automatic Hydraulic Clamping: Utilizes an integrated hydraulic power unit to automatically lock grinding bowls securely into place, ensuring consistent clamping force, eliminating manual effort, and preventing bowl slippage during operation.
  • High-Impact Vibratory Pulverizing Action: Driven by a high-torque electric motor with eccentric weight technology, creating high-energy vibration, impact, and friction between internal grinding rings, hammers, and walls for rapid particle breakdown.
  • Multiple Grinding Bowl Metallurgy: Offers customizable bowl materials—including standard high-manganese steel (standard configuration), wear-resistant alloy steel, tungsten carbide, and carbon steel—to match specific sample hardness and eliminate elemental cross-contamination.
  • Programmable Automatic Digital Timer: Features a user-friendly timing interface that allows operators to set precise grinding cycles, delivering repeatable sample fineness and enabling unattended operation.
  • Heavy-Gauge Reinforced Casing: Upgraded structural frame and thick steel enclosure isolate operational vibrations, suppress acoustic noise, and ensure exceptional structural durability over years of continuous heavy-duty use.
  • High-Throughput Configuration Options: Available in single-bowl and multi-bowl arrangements (processing up to six samples simultaneously or handling large batches up to 1000g), catering to both analytical testing and pilot-scale sample preparation requirements.
  • Ultra-Fine Particle Reduction: Capable of reducing raw feed sizes up to 28 mm down to uniform powder sizes ranging between 80 mesh and 300 mesh (0.175 mm to 0.05 mm) in just a few minutes.

Applications

Application Description Key Benefit
Mining & Geological Exploration Crushing and fine-milling raw ores, rock cores, minerals, and geological survey samples prior to elemental assaying. Achieves complete sample homogenization quickly without introducing metallic contamination when using tungsten carbide tooling.
Metallurgical & Steel Quality Control Processing iron ore, slag, ferroalloys, sinter, and refractory material samples for quality assurance in metal refining. Heavy-duty hydraulic clamping securely holds heavy bowls under high-energy pulverizing forces required for dense metallurgical samples.
Cement & Building Materials Grinding cement clinker, limestone, gypsum, clay, and gravel to fine powders for XRF and wet chemical testing. Delivers highly repeatable 80–300 mesh fineness essential for accurate XRF elemental analysis and raw meal quality monitoring.
Coal & Power Generation Preparing coal, coke, and biomass samples for calorific value determination, proximate analysis, and ash content measurement. Rapid batch processing prevents moisture loss during milling, yielding accurate sample metrics for thermal efficiency testing.
Environmental & Soil Science Homogenizing soil, sediment, sludge, and industrial waste samples for environmental monitoring and heavy metal detection. Multi-bowl options enable simultaneous preparation of multiple samples, accelerating environmental laboratory workflows.
Ceramics & Glass Research Pulverizing quartz, glass fragments, frits, and advanced ceramic powders for raw material formulation and research. High-hardness alloy and tungsten carbide media prevent contamination, ensuring chemical purity of ceramic formulations.

Technical Specifications

General Operational Parameters

Parameter Specification Details
Clamping Mechanism Automatic Hydraulic Pressure System
Working Principle Eccentric Rotational Impact & Friction Pulverization
Output Grain Size 80 - 300 Mesh (0.175 mm - 0.05 mm)
Timing Function Integrated Automatic Timer
Available Bowl Materials High Manganese Steel (Standard), Wear-Resistant Alloy, Tungsten Carbide, Carbon Steel
Housing Construction Reinforced Heavy-Gauge Sheet Steel

Model Specifications

Model Identifier Maximum Feed Size (mm) Output Fineness (mesh / mm) Power Rating (Main + Hydraulic kW) Processing Capacity (g)
PSY-1Y $\le 13$ 80 - 300 mesh (0.175 - 0.05 mm) 1.1 + 1.5 100
PSY-2Y $\le 13$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 2 x 100
PSY-2DY $\le 20$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 200
PSY-2x200Y $\le 20$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 2 x 200
PSY-2x300Y $\le 26$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 2 x 300
PSY-2x400Y $\le 26$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 2 x 400
PSY-3Y $\le 13$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 3 x 100
PSY-3DY $\le 26$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 300
PSY-3x200Y $\le 20$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 3 x 200
PSY-3x300Y $\le 26$ 80 - 300 mesh (0.175 - 0.05 mm) 2.2 + 1.5 3 x 300
PSY-3x400Y $\le 26$ 80 - 300 mesh (0.175 - 0.05 mm) 2.2 + 1.5 3 x 400
PSY-4Y $\le 13$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 4 x 100
PSY-4DY $\le 26$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 400
PSY-4x200Y $\le 20$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 4 x 200
PSY-4x300Y $\le 26$ 80 - 300 mesh (0.175 - 0.05 mm) 2.2 + 1.5 4 x 300
PSY-4x400Y $\le 26$ 80 - 300 mesh (0.175 - 0.05 mm) 2.2 + 1.5 4 x 400
PSY-5DY $\le 26$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 500
PSY-6Y $\le 13$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 6 x 100
PSY-6DY $\le 26$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 600
PSY-6x200Y $\le 20$ 80 - 300 mesh (0.175 - 0.05 mm) 2.2 + 1.5 6 x 200
PSY-1000Y $\le 28$ 80 - 300 mesh (0.175 - 0.05 mm) 1.5 + 1.5 1000

Why Choose This Product

  • Superior Hydraulic Efficiency: Automated hydraulic clamping streamlines sample insertion and removal, significantly improving laboratory productivity while eliminating physical strain on operators.
  • Robust Heavy-Duty Construction: Upgraded thick steel casing provides enhanced rigidity, reduced operational noise, and long-lasting stability under continuous high-energy vibration.
  • Versatile Material Compatibility: Multiple grinding bowl materials allow seamless matching to sample hardness, ensuring zero contamination for sensitive analytical chemistry.
  • High-Throughput Scalability: Extensive range of single-bowl and multi-bowl models allows laboratories to select the exact batch capacity and throughput configuration needed for their operational scale.

To upgrade your laboratory sample preparation capabilities or request a customized configuration tailored to your specific testing requirements, contact our technical sales team today.

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Product Datasheet

Hydraulic Sample Pulverizer Grinding Machine Automatic Laboratory Sample Preparation System

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Crushing & Grinding Machine


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