Crushing & Grinding Machine
Low-Temperature Water-Cooled Touchscreen Vibratory Ultrafine Pulverizer
Item Number : KT-CG04
Price varies based on specs and customizations
- Pulverization Fineness
- 300-5000 mesh
- Output Capacity
- 1.0-3.0 kg/h
- Temperature Range
- 0°C to -25°C
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Product Detailed Introduction
Application
The Low-Temperature Water-Cooled Touchscreen Vibratory Ultrafine Pulverizer represents a paradigm shift in fine grinding technology, engineered to meet the exacting demands of modern laboratories and production facilities. Its application scope is exceptionally broad, bridging the gap between fundamental research and commercial-scale manufacturing. For research institutions, university laboratories, and analytical facilities, this equipment is an indispensable tool for sample preparation, enabling scientists to achieve consistent, micron-level particle sizes critical for bioavailability studies, chemical analysis, and material science research. The ability to process "small batches of precious medicinal materials" with minimal loss makes it ideal for pilot studies, formulation development, and processing high-value compounds where every milligram counts.
In the pharmaceutical and nutraceutical sectors, its utility is transformative. The pulverizer is designed for the "ultrafine pulverization of materials" in industries ranging from traditional and Western medicine to health products. It excels at cell wall disruption, a process vital for unlocking the active constituents within botanical materials, pollen, and spores. This capability is crucial for enhancing the bioavailability of herbal extracts, creating standardized botanical powders, and developing advanced drug delivery systems. The equipment's proficiency with "fibrous, high-toughness, and high-hardness materials" such as Rehmannia glutinosa and Ganoderma lucidum solves long-standing challenges in herbal processing, allowing for the creation of ultra-fine powders that were previously difficult or impossible to achieve with conventional mills.
Beyond life sciences, its applications extend into diverse industrial fields:
- Food and Feed Industry: For pulverizing ingredients like wolfberry, hawthorn, and mulberry into functional food powders, creating instant formulations, and enhancing the homogeneity and texture of premium feed additives.
- Cosmetics and Personal Care: Enables the micronization of pigments, active ingredients, and natural clays to improve product smoothness, stability, and skin absorption in creams, powders, and masks.
- Chemicals and New Materials: Used in the preparation of high-performance ceramic powders, composite materials, and specialty chemicals where precise particle size distribution is a key performance parameter.
- Metallurgy and Ceramics: Suitable for the fine grinding of ores and ceramic precursors for research and specialized production processes.
The dual nature of its design, with configurations suitable for both small-scale R&D and "large-scale production," provides unmatched flexibility. A laboratory can develop a process using this machine and confidently scale it up with a larger model of the same technology, ensuring process consistency from bench to plant. This seamless scalability is a significant advantage for companies in the "pharmaceutical, health product, food, and chemical" industries looking to innovate and commercialize new products efficiently. For any operation requiring reproducible, contamination-free, and low-temperature comminution of valuable or challenging materials, this vibratory ultrafine pulverizer is the definitive solution. Are you looking to enhance your research capabilities or solve a specific production grinding challenge? Contact us to discuss how this technology can be applied to your unique materials and goals.
Feature
The Low-Temperature Water-Cooled Touchscreen Vibratory Ultrafine Pulverizer is distinguished by a suite of advanced features engineered for precision, reliability, and user-centric operation. At its core is the innovative Low-Temperature Grinding System, which fundamentally differentiates it from conventional pulverizers. The grinding chamber is integrated with a dedicated "cooling water jacket," allowing precise regulation of the internal temperature. This system can be coupled with an optional, powerful ultra-low temperature refrigeration unit, enabling grinding operations within a range of 0°C to -25°C. This feature is not merely an accessory but a critical component for processing heat-sensitive, oily, or high-sugar-content materials—such as Ganoderma spore powder or wolfberry—preserving their volatile compounds, nutritional integrity, and preventing melting or gumming.
Central to its operation is the Fully Automated Intelligent Touchscreen Control System. This modern interface replaces outdated button panels and manual mechanical adjustments, dramatically enhancing operational simplicity and equipment intelligence. The touchscreen provides centralized command for all functions:
- Automated Process Cycle: Controls "automatic lifting, automatic locking, automatic tilting, automatic discharge," streamlining workflow.
- Precision Temperature Management: Enables "automatic temperature control" via signal integration with the refrigeration system.
- Programmable Operation: Allows users to set and save parameters for different materials, ensuring batch-to-batch consistency.
This automation extends to the material handling system. The "automatic electromagnetic attraction" for the material box, combined with "automatic lifting and automatic locking," ensures a secure, leak-proof seal. The "automatic rotating vibration discharge" mechanism guarantees complete, efficient recovery of the processed powder, maximizing yield and minimizing manual handling.
The pulverizer's Superior Mechanical and Material Construction guarantees durability, hygiene, and performance:
- High-Quality Grinding Chamber: Constructed from smooth, rounded 304# stainless steel with a "fully enclosed design." This prevents any "dust overflow," eliminates cross-contamination, and makes cleaning between batches straightforward, which is essential for GMP-compliant environments like "Class 100,000-300,000 cleanrooms."
- Robust Grinding Media: Equipped with numerous precision-machined 304# stainless steel grinding rods. Their optimized size, quantity, and motion within the vibrating chamber are key to achieving uniform "micron-level" fineness.
- Industrial-Grade Drive Components: Utilizes a reliable motor and "imported 'NSK' brand bearings" to ensure smooth, long-lasting, and maintenance-free vibration operation.
- Integrated Soundproof Enclosure: Features a three-layer design with stainless steel and sound-absorbing material, significantly reducing operational noise for a better laboratory or production environment.
Furthermore, the system offers remarkable Versatility in Processing. It is capable of handling both "dry and wet (slurry-like) materials," allowing for grinding, precision mixing, and even coating modification in a single, sealed environment. This multifunctionality saves time, equipment, and floor space. Are you seeking a pulverizer that combines intelligent control with robust, contamination-free construction for your most demanding applications? Our technical team is ready to provide detailed specifications and support for your specific processing requirements.
Principle
The operational principle of the Low-Temperature Water-Cooled Touchscreen Vibratory Ultrafine Pulverizer is a sophisticated synergy of high-frequency mechanical vibration and precision temperature control, engineered to achieve unparalleled fineness while preserving material integrity. The core Vibratory Comminution Mechanism is what drives its exceptional grinding efficiency. The process begins when the drive motor, via a flexible coupling, rotates an eccentric vibrator at high speed. This action generates a powerful excitation force. This force is transmitted to the cylindrical grinding chamber, which is mounted on a system of "high-strength springs" or an elastic support device. Consequently, the entire chamber undergoes continuous, high-frequency, low-amplitude vibration.
Inside this vigorously vibrating chamber, the charge of grinding media (stainless steel rods) and the feedstock material are set in a complex, three-dimensional motion. The material particles are subjected to a multi-faceted mechanical action:
- High-Energy Impact: From the rapidly moving grinding rods and the chamber walls.
- Intense Striking and Squeezing: As particles are caught between colliding media.
- Shearing and Attrition: Generated by the relative motion and rotation of the media and particles against each other.
This combined force field effectively overcomes the internal bonding forces of the material. It reduces the material's elastic modulus and propagates "micro-cracks" within the particles, leading to progressive size reduction. The "linear" rolling and shearing action promoted by the rod media is particularly effective for achieving a uniform, narrow particle size distribution, ultimately reaching the "micron level" necessary for applications like cell wall disruption.
The groundbreaking aspect of this system is its integrated Low-Temperature Thermodynamic Management. Heat generation is an inevitable byproduct of intense mechanical grinding, which can degrade thermolabile compounds. This pulverizer actively counters this through its closed-loop cooling system. The grinding chamber is constructed as a double-walled vessel, with the inner grinding cylinder surrounded by a "water jacket." A chilled coolant, such as a food-grade ethylene glycol mixture, is continuously circulated through this jacket by an external refrigeration unit.
The refrigeration system, built around a high-performance compressor, is capable of extracting heat efficiently, allowing the grinding zone temperature to be maintained within a range of -25°C to 0°C. This is not just surface cooling; the design ensures effective heat transfer from the core of the grinding action. This "ultra-low-temperature grinding process" serves two critical functions:
- It acts as a heat sink, dissipating the frictional and deformation energy generated during pulverization, preventing a damaging temperature rise.
- It embrittles the material. Many tough, fibrous, or viscoelastic substances become more brittle at lower temperatures, making them easier to fracture and grind finely.
This principle ensures that even "oily materials" and "sugary materials" can be processed without clogging or degradation, and the "nutritional components and medicinal value" of sensitive biological materials are fully preserved. The entire process occurs within a "sealed grinding chamber," guaranteeing purity and preventing any loss or contamination of valuable product. Interested in understanding how this precise combination of vibration and cryogenic cooling can optimize the processing of your specific material? We invite you to send us a sample for a feasibility assessment and detailed consultation.
Advantage
Choosing the Low-Temperature Water-Cooled Touchscreen Vibratory Ultrafine Pulverizer delivers a comprehensive array of advantages that translate directly into superior product quality, operational efficiency, and return on investment for laboratories and production facilities alike.
Unmatched Product Quality and Bioavailability: The most significant advantage lies in its ability to produce ultra-fine powders while actively preserving material integrity. The controlled low-temperature environment prevents thermal degradation of active pharmaceutical ingredients (APIs), volatile oils, vitamins, and enzymes. This ensures the final powder retains its full "nutritional components and medicinal value." Furthermore, the intense vibratory action achieves an exceptional "cell wall disruption rate of over 95%" for materials like pollen and algae, dramatically increasing the bioavailability of intracellular compounds. The result is a superior product with enhanced efficacy, whether for herbal supplements, functional foods, or advanced pharmaceuticals.
Exceptional Versatility and Material Mastery: This machine eliminates the need for multiple specialized grinders. Its unique design conquers materials that defeat conventional equipment:
- Tough & Fibrous: Efficiently processes Rehmannia glutinosa, Ganoderma lucidum, and other challenging herbs.
- Oily & High-Sugar: Successfully handles spore powders, wolfberry, and hawthorn without gumming, thanks to the essential refrigeration system.
- Hard & Brittle: Achieves ultrafine results for minerals and certain chemicals. This "wide material adaptability" across "traditional Chinese medicine, Western medicine, pesticides, biological products, cosmetics, food, feed, chemicals, ceramics, and metallurgy" makes it an incredibly valuable and flexible asset.
Enhanced Operational Efficiency and Ease of Use: The intelligent touchscreen control system revolutionizes operation. It eliminates labor-intensive manual steps like turning the grinding drum and complex mechanical adjustments, "reducing operational steps, saving time, increasing output." Automated cycles for loading, grinding, and discharging improve workflow consistency and free up skilled personnel for other tasks. The "easy to clean and disassemble" fully sealed stainless steel construction minimizes downtime between batches, supporting higher throughput in both research and production settings.
Superior Process Control and Consistency: The integration of automation and precise temperature regulation offers unmatched reproducibility. Operators can save and recall parameters for different materials on the touchscreen, ensuring every batch meets the exact same specification for fineness (from "300 to 5000 mesh"). This level of control is critical for R&D validation and GMP-compliant manufacturing, providing reliable data and product uniformity.
Economic and Environmental Benefits: The design promotes significant cost savings. The sealed system guarantees "no loss, and no leakage" of precious materials, maximizing yield. "Low power consumption" and reduced manual labor lower operating costs. The robust construction using high-quality components like imported bearings minimizes maintenance and the "probability of malfunctions," leading to lower total cost of ownership. Additionally, the "no dust overflow" feature creates a safer, cleaner working environment and eliminates product loss to the surroundings, aligning with stringent health, safety, and environmental standards.
In summary, this pulverizer is not just a grinding tool; it is a complete processing solution that enhances product value, simplifies operations, and protects your investment. Are you ready to achieve finer results, protect sensitive ingredients, and streamline your size reduction processes? Contact KINTEK today to explore how this advanced pulverizer can become a cornerstone of your laboratory or production success.
Technical specifications
| Parameter | Specification |
|---|---|
| Type | Vibratory Ultrafine Pulverizer (Low-Temperature Water-Cooled Touch Screen Automatic Control) |
| Main Power Supply | 380V / 1.1kW (Motor Brand: Xinbei) |
| Working Principle | High-frequency vibration |
| Working Mode | Intermittent |
| Control Method | Fully automatic intelligent touch screen control |
| Automated Functions | Automatic lifting, locking, tilting, discharge, and temperature control |
| Overall Dimensions (L×W×H) | 1650 × 900 × 1550 mm |
| Main Unit Weight | 650 kg |
| Grinding Cylinder Volume | ≥ 6 L |
| Grinding Cylinder Material | 304 Stainless Steel |
| Grinding Rods (Material/Size/Quantity) | 304 Stainless Steel / Φ20mm × 175mm / 75 rods |
| Material Box Volume/Quantity | 2.0 L / 2 units |
| Material Box Material | 304 Stainless Steel |
| Feeding Capacity (per batch) | Approx. 0.2 - 0.5 kg |
| Output Capacity | 1.0 - 3.0 kg/h (varies with fineness and material) |
| Pulverization Fineness (Chinese Medicine/Food) | 300 - 3000 mesh |
| Pulverization Fineness (Chemical/Food/Other) | 500 - 5000 mesh (varies with material) |
| Cell Wall Breakage Rate (Pollen/Spores) | > 95% |
| Low-Temperature System | Integrated Water Chiller |
| Refrigeration Power | 380V / 2.2kW / 2P |
| Refrigeration Compressor | American Copeland |
| Temperature Range | 0°C to -25°C |
| Circulating Refrigerant | Ethylene glycol |
| Refrigeration Unit Dimensions (L×W×H) | 700 × 500 × 1930 mm |
| Refrigeration Unit Weight | 100 kg |
| Placement Conditions | Suitable for Class 100,000-300,000 GMP cleanrooms; no destructive installation required |
| Noise Enclosure | Three-layer sound insulation (stainless steel + sound-absorbing plate) |
4.9
out of
5
The ultrafine grinding is incredible! Preserves all the active compounds in our herbal samples. A game-changer for our research lab.
4.8
out of
5
Arrived faster than expected. The touchscreen controls are so intuitive, making complex grinding procedures surprisingly simple.
5.0
out of
5
Outstanding value. The low-temperature feature prevents degradation of our heat-sensitive materials, something our old mill couldn't handle.
4.7
out of
5
Build quality is exceptional. It runs quietly and smoothly, a testament to its superior engineering and construction.
4.9
out of
5
The automated discharge system is brilliant. Maximizes yield and saves so much time. A truly smart piece of equipment.
4.8
out of
5
Handles our toughest, most fibrous botanical materials with ease. The particle size consistency is perfect every time.
4.9
out of
5
Seamless scalability from R&D to production. This technology gives us immense confidence in our process development.
4.7
out of
5
The sealed, dust-free design is a lifesaver for our cleanroom environment. Easy to clean and prevents cross-contamination.
5.0
out of
5
A technological marvel. The precision temperature control allows us to work with materials we previously thought impossible to grind.
4.8
out of
5
Incredibly durable. After months of heavy use, it performs as flawlessly as the first day. A solid investment.
4.9
out of
5
The cell wall disruption rate is phenomenal. It has significantly increased the bioavailability of our botanical extracts.
4.8
out of
5
Versatility is its strongest suit. From pharmaceuticals to food ingredients, it delivers perfect results across the board.
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