The cost of a pyrolysis system can vary significantly depending on the specific type and scale of the installation. For instance, a biomass pyrolysis plant designed for converting dried sludge into bio-oil, with a capacity of 2 tons per hour, can be purchased starting from $30,500. This price is typically offered at a factory sale price, reflecting the direct sales model without additional distributor costs.
The affordability of the pyrolysis system is further supported by the availability of cheap raw materials, such as wood chips from sawmills, which can be processed using these plants to reduce waste. Additionally, the operational costs of these systems can be reduced through energy-saving features. For example, the Kintek biomass pyrolysis plant is designed to recycle combustible gas as fuel, thereby saving on fuel costs. This system also employs a "one-fire-two-steps" method to dry the material before carbonization, enhancing efficiency and reducing energy consumption.
The pyrolysis system itself is composed of several key components, including a feeding system, pyrolysis reactor, discharging system, syn-gas recycling system, and de-dusting system. Each component plays a crucial role in the efficient and environmentally friendly operation of the system. The feeding system, for instance, ensures that raw materials are delivered to the reactor in a fully sealed and automated manner, which is essential for maintaining safety and efficiency.
In the case of tire pyrolysis, the system is designed to be modular and scalable, allowing for expansion as needed. Each reactor in this system can process 1000kg of tires in a 4-6 hour process, resulting in a daily output of 4 tons. The flexibility of the system allows customers to choose the degree of treatment for the recovered products, enhancing the system's adaptability to different operational needs and economic considerations.
Overall, the costs of pyrolysis oil production can vary based on factors such as feedstock costs, plant scale, and the specific technology used. Studies suggest that pyrolysis oils can be produced for between 75 and 300 EUR per ton of oil, reflecting a range of economic scenarios depending on the scale and efficiency of the operation.
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