Products Bio-Chem Equipment homogenizer High Performance Lab Homogenizer for Pharma Cosmetics and Food R&D
High Performance Lab Homogenizer for Pharma Cosmetics and Food R&D

homogenizer

High Performance Lab Homogenizer for Pharma Cosmetics and Food R&D

Item Number : KT-VHE

Price varies based on specs and customizations


Homogenizing Speed Range
8000~30000rpm
Processing Viscosity
100000~150000CP
Achievable Vacuum
-0.098MPa
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Introduction

Our laboratory vacuum homogenizing emulsifier is a state-of-the-art system engineered for the complex demands of modern research and development. It provides a comprehensive solution for homogenization, emulsification, dispersion, and mixing processes, meeting the stringent standards of the pharmaceutical, biotechnology, cosmetic, food, and chemical industries. By combining high-shear homogenization with effective mixing under a controlled vacuum environment, this equipment empowers scientists and engineers to achieve superior product quality, stability, and consistency.

This system is designed for versatility, handling everything from low-viscosity liquids to high-viscosity creams and pastes, ensuring reliable and repeatable results from initial formulation to pilot-scale production.

Key Features and Advantages

High-Efficiency Homogenizing and Mixing

  • High-Speed Shear: The top-mounted homogenizer reaches speeds of up to 30,000 rpm, creating intense shearing forces to produce extremely fine and stable emulsions and dispersions with a uniform particle size.
  • Dual-Action Agitation: A low-speed anchor stirrer, complete with flexible PTFE scraper blades, operates concurrently. This ensures materials are constantly mixed and moved from the vessel walls to the high-shear zone, guaranteeing a homogenous mixture without dead spots, even for materials with viscosity up to 150,000 cP.

Integrated Vacuum System

  • Deaeration and Purity: The system can achieve a high vacuum level of -0.098 MPa, effectively removing air bubbles introduced during processing. This prevents oxidation, improves product luster and stability, and is essential for creating high-quality, air-free creams, gels, and suspensions.

Modular and User-Friendly Design

  • Flexible Reactor Options: Choose between a high borosilicate glass reactor (up to 150°C) for clear process visibility or a robust 316L stainless steel reactor (up to 300°C) for higher temperature applications and enhanced durability.
  • Scalable Volumes: With available capacities from 1L to 10L, the system supports your needs from small-scale R&D experiments to pilot batch production.
  • Convenient Operation: The reactor head features a motorized lifting mechanism for effortless access to the vessel for cleaning and material handling. The multi-port lid provides ample connections for a temperature probe, feeding funnel, vacuum line, and other instrumentation.

Precise Process Control

  • Superior Temperature Management: The jacketed vessel design allows for seamless integration with external heating or cooling circulators, giving you precise control over the reaction temperature to protect sensitive ingredients and optimize process outcomes.
  • Durable Sealing: The homogenizer head is engineered with a specialized mechanical seal, ensuring long-term operational stability and maintaining a perfect vacuum environment throughout the process.

Detail & Parts

Laboratory Air Homogenizer Emulsifier Details

Laboratory Air Homogenizer Emulsifier Details

Product Specifications

KT-VHE Series (Glass Reactor)

Laboratory Air Homogenizer Emulsifier DetailsLaboratory Air Homogenizer Emulsifier Details

Parameter KT-VHE-1 KT-VHE-2 KT-VHE-5 KT-VHE-10
Stirring Volume 100–1000ml 100–2000ml 500–5000ml 1000–10000ml
Stirring Speed Range 0–230rpm 0–230rpm 0–230rpm 0–230rpm
Stirring Paddle Style SUS316L anchor-type with PTFE wall scraper
Processing Viscosity 100000CP 100000CP 100000CP 150000CP
Stirring Power 120W 150W 150W 300W
Emulsification Volume 500–1000ml 600–2000ml 2500–5000ml 5000–10000ml
Homogenizing Speed Range 8000–28000rpm 8000–28000rpm 8000–30000rpm 8000–30000rpm
Homogenizer Head Model 20DG 25DG 25DG 25DG
Homogenizer Power 1300W 1300W 1300W 1300W
Reactor Lid Ports Stirring, Vacuum, Homogenizer, Feeding, Temp. Probe + 3 Spare Ports
Lifting Stroke 300mm 300mm 500mm 500mm
Max. Working Temp. 120°C 120°C 120°C 120°C
Achievable Vacuum -0.098MPa -0.098MPa -0.098MPa -0.098MPa
Power Supply AC220V 50Hz AC220V 50Hz AC220V 50Hz AC220V 50Hz
Net Weight 35kg 40kg 50kg 55kg
Dimensions (L×W×H) 400×650×1100 mm 400×650×1100 mm 600×450×1100 mm 600×480×1200 mm

KT-VHE-S Series (Stainless Steel Reactor)

Laboratory Air Homogenizer Emulsifier DetailsLaboratory Air Homogenizer Emulsifier Details

Parameter KT-VHE-1S KT-VHE-2S KT-VHE-5S KT-VHE-10S
Stirring Volume 100–1000ml 100–2000ml 500–5000ml 1000–10000ml
Stirring Speed Range 0–230rpm 0–230rpm 0–230rpm 0–230rpm
Stirring Paddle Style SUS316L anchor-type with PTFE wall scraper
Processing Viscosity 100000CP 100000CP 100000CP 150000CP
Stirring Power 120W 150W 150W 300W
Emulsification Volume 500–1000ml 600–2000ml 2500–5000ml 5000–10000ml
Homogenizing Speed Range 8000–28000rpm 8000–28000rpm 8000–30000rpm 8000–30000rpm
Homogenizer Head Model 20DG 25DG 25DG 25DG
Homogenizer Power 1300W 1300W 1300W 1300W
Reactor Material 316L Stainless Steel
Reactor Lid Ports Stirring, Vacuum, Homogenizer, Feeding, Temp. Probe + 3 Spare Ports
Lifting Stroke 300mm 300mm 500mm 500mm
Max. Working Temp. 120°C 120°C 120°C 120°C
Achievable Vacuum -0.098MPa -0.098MPa -0.098MPa -0.098MPa
Power Supply AC220V 50Hz AC220V 50Hz AC220V 50Hz AC220V 50Hz
Net Weight 35kg 40kg 50kg 55kg
Dimensions (L×W×H) 400×650×1100 mm 400×650×1100 mm 600×450×1100 mm 600×480×1200 mm

Your Value: From Concept to Production

Investing in our laboratory vacuum emulsifier translates directly into enhanced productivity and innovation. You gain the ability to produce highly stable, professional-grade formulations with exceptional repeatability. The system's scalability ensures a smooth transition from lab-scale formulation to larger production volumes, saving time and resources. Its robust construction and high-quality components (SUS316L, PTFE) guarantee a long service life and reliable performance.

Whether you are developing a new cosmetic cream, formulating a pharmaceutical suspension, or creating a novel food emulsion, our laboratory vacuum emulsifier provides the control and performance you need. To discuss your specific application and find the perfect configuration for your lab, contact our technical specialists today.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Is A Test Sieve?

A test sieve is a precision instrument used in laboratories for the precise screening and particle size detection of granular or powdery materials. It is widely used in industries such as abrasives, geological exploration, metallurgy, pharmacopoeia, chemical industry, and building materials.

What Is A Homogenizer And What Are Its Main Applications?

A homogenizer is a laboratory device used for mixing, emulsifying, and breaking down particles in a sample to achieve a uniform mixture. Its main applications include microbial inactivation, emulsification in food and medicine production, cell fractionation in biotech industries, and facilitating stable emulsions and dispersions.

What Is A Steam Sterilizer?

A steam sterilizer, also known as an autoclave, is a device used for sterilizing various objects and materials using high-pressure saturated steam. It is commonly used in medical and laboratory settings to kill microorganisms, including bacteria, viruses, and spores, ensuring the safety and sterility of equipment and supplies. Steam sterilizers are designed to reach and maintain specific temperature and pressure conditions, effectively eliminating microbial contaminants.

What Are The Main Applications Of Test Sieves?

Test sieves are used in various industries for particle analysis. They are essential in the analysis of metal powders (e.g., aluminum, copper, iron), chemical materials (e.g., resins, plastics, dyes), food products (e.g., flour, cocoa, additives), and abrasives (e.g., glass beads, alumina). They are also used in pharmaceuticals, agriculture, and mining for both fine and larger particle analysis.

What Are The Different Types Of Homogenizers Available?

There are several types of homogenizers, including blade type homogenizers, high-pressure homogenizers, and ultrasonic homogenizers. Blade type homogenizers use high-speed rotating blades to create shearing effects. High-pressure homogenizers use homogenization valves and high-pressure pumps to force substances through small tubes or valves. Ultrasonic homogenizers use ultrasonic cavitation to disrupt components.

How Does A Steam Sterilizer Work?

Steam sterilizers work by subjecting the items to be sterilized to high-pressure saturated steam. The sterilizer chamber is filled with steam, and the temperature and pressure are raised to the desired levels. The steam penetrates the items, effectively killing microorganisms through a combination of heat and moisture. The high temperature denatures proteins and disrupts cellular structures, while the moisture aids in the destruction of microorganisms. After the sterilization cycle, the steam is vented out, and the items are allowed to cool before they can be safely removed.

How Does A Test Sieve Work?

A test sieve works by allowing a mixture of particles of different sizes to pass through its mesh. Smaller particles pass through the sieve holes, while larger particles are retained on the mesh. The sieving process involves two stages: first, removing particles smaller than the standard pore size, and second, separating particles of a size close to the standard pore size. This ensures accurate particle size distribution analysis.

How Does A Homogenizer Work?

A homogenizer works by applying three fundamental physical principles: shearing, cavitation, and turbulence. Shearing reduces the size of large particles and droplets by friction between fluid layers moving at different speeds. Cavitation occurs when a fluid experiences a significant pressure reduction, causing the formation and collapse of tiny vapor pockets that generate shockwaves to break particles. Turbulence helps in mixing and dispersing the particles uniformly.

What Are Some Common Applications Of Steam Sterilizers?

Steam sterilizers have a wide range of applications in various industries. In healthcare settings, they are commonly used to sterilize surgical instruments, medical equipment, and supplies. They are also used in laboratories for sterilizing glassware, media, and lab equipment. The pharmaceutical industry relies on steam sterilizers for sterilizing drug formulations and production equipment. Additionally, steam sterilizers are utilized in the food industry for sterilizing canned or packaged foods, ensuring safety and shelf life. Research institutions, veterinary clinics, and tattoo parlors also rely on steam sterilizers for their sterilization needs.

What Are The Different Types Of Test Sieves?

There are three main types of test sieves: 1) Wire Braided Mesh Test Sieve, which is commonly used for general particle analysis; 2) Metal Perforated Plate Test Sieve, which is suitable for larger particles; and 3) Electroforming Test Sieve, which is designed for high-precision applications where fine particle analysis is required.

What Are The Advantages Of Using A Homogenizer In Laboratory Settings?

The advantages of using a homogenizer include precise sample preparation, efficient mixing and emulsification, preservation of molecular composition in samples, and the ability to mix naturally immiscible materials. It is particularly useful in fields such as biology, chemistry, pharmaceuticals, and food science for achieving uniform and consistent results.

How Long Does A Typical Steam Sterilizer Cycle Take?

The duration of a typical steam sterilizer cycle depends on various factors, including the size and type of load being sterilized, as well as the specific sterilization requirements. Standard steam sterilizer cycles typically range from 15 minutes to several hours. The cycle time includes the time required for the sterilizer to reach the desired temperature and pressure, the actual sterilization phase, and the subsequent cooling phase. It is important to follow the manufacturer's instructions and guidelines to determine the appropriate cycle time for specific sterilization requirements. Some steam sterilizers offer pre-programmed cycles for specific loads, while others allow for customization to meet specific needs.

What Are The Advantages Of Using A Test Sieve?

Test sieves offer several advantages, including precise particle size analysis, versatility across various industries, and the ability to handle both dry and wet samples. They are also available in different types and configurations to meet specific application needs, ensuring accurate and reliable results in particle size distribution analysis.

Can You Explain The Application Of Homogenizers In Microbial Inactivation?

Homogenizers are used for microbial inactivation by mechanically destroying the cell wall of vegetative bacteria through processes like turbulence, impingement, spatial pressure, and velocity gradients. This method is particularly effective in food and medicine production, where it provides an alternative to heat treatment or pasteurization, which can degrade product quality.

Can Steam Sterilization Be Validated For Effectiveness?

Yes, steam sterilization can be validated to ensure its effectiveness in killing microorganisms. Validation involves performing tests and monitoring the sterilizer's performance to verify that it consistently achieves the desired level of sterilization. This can be done through biological indicators, such as spore strips or ampoules, that contain highly resistant microorganisms. These indicators are placed in the sterilizer along with the items to be sterilized and are later incubated to check for microbial growth. Additionally, physical and chemical indicators, such as temperature and pressure sensors, can be used to monitor and record the sterilizer's parameters during the sterilization process. Regular validation ensures that the sterilizer is functioning correctly and provides assurance of its sterilization effectiveness.

Can Test Sieves Be Used For Both Dry And Wet Samples?

Yes, certain types of test sieves, such as the wet three-dimensional vibrating sieve and the dry and wet three-dimensional vibrating sieve, are specifically designed to handle both dry and wet samples. These sieves are ideal for laboratories requiring versatile sample processing capabilities.

How Does Homogenization Affect The Quality Of Milk?

Homogenization of milk involves distributing and shrinking the milk fat globules so that they are evenly dispersed throughout the milk. This process not only improves the consistency and texture of milk but also prolongs its shelf life by preventing the separation of fat from the liquid.

Can Steam Sterilization Damage Certain Materials?

Steam sterilization can potentially damage heat-sensitive materials, such as plastics, rubber, and delicate instruments. The high temperatures and moisture inside the sterilizer can cause melting, deformation, or degradation of these materials. To avoid damage, it is important to consider the compatibility of materials with steam sterilization and follow the manufacturer's recommendations. Special sterilization pouches or wraps made from heat-resistant materials may be used to protect heat-sensitive items during sterilization. For delicate instruments, it may be necessary to use specific sterilization cycles or alternative sterilization methods, such as low-temperature sterilization using hydrogen peroxide or ethylene oxide. Proper handling, loading, and packaging techniques can also minimize the risk of damage during steam sterilization.

What Is A PTFE Mesh Sieve, And Where Is It Used?

A PTFE mesh sieve is a specialized test sieve made with a non-metallic mesh woven from PTFE filament. It is used in industries where metal contamination is a concern, such as pharmaceuticals, food, and chemical industries. PTFE sieves ensure the integrity of sensitive samples and provide accurate results in particle size distribution analysis.
View more faqs for this product

4.9

out of

5

This homogenizer is a game-changer! Super efficient and perfect for our lab needs.

Elara Voss

4.8

out of

5

Fast delivery and top-notch quality. Worth every penny!

Rafael Mendoza

4.7

out of

5

Incredibly durable and easy to use. Highly recommend for any lab.

Sienna Khatri

4.9

out of

5

The speed and precision of this homogenizer are unmatched. Love it!

Nikolai Petrov

4.8

out of

5

Perfect for our cosmetics R&D. Saves so much time and effort.

Anika Zhou

4.9

out of

5

High-tech and reliable. A must-have for any serious lab.

Lucien Dubois

4.7

out of

5

Great value for money. Works flawlessly every time.

Zara Al-Mansoor

4.8

out of

5

Superb performance and very durable. Exceeded our expectations.

Mateo Silva

4.9

out of

5

The best homogenizer we've ever used. Fast, efficient, and reliable.

Freya Olsen

4.8

out of

5

Perfect for pharmaceutical applications. Highly efficient and precise.

Dmitri Volkov

4.9

out of

5

Amazing product! Delivered quickly and works like a charm.

Leila Chen

4.7

out of

5

Very impressed with the quality and performance. A great investment.

Javier Rios

4.8

out of

5

Sleek design and powerful performance. Perfect for our food R&D.

Nia Patel

4.9

out of

5

Cutting-edge technology. Makes our lab work so much easier.

Elias Bergman

4.7

out of

5

Reliable and efficient. Exactly what we needed for our research.

Yara Hassan

4.8

out of

5

Fantastic product! Delivered on time and works perfectly.

Kai Watanabe

4.9

out of

5

Highly recommend! Superb quality and performance.

Isla MacKenzie

4.7

out of

5

Great for high-throughput labs. Fast and consistent results.

Rohan Kapoor

4.8

out of

5

Excellent homogenizer. Very pleased with the purchase.

Lina Bjornsson

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High Performance Lab Homogenizer for Pharma Cosmetics and Food R&D

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