Products Lab Consumables & Materials PTFE material PTFE sieve/PTFE mesh sieve/special for experiment
PTFE sieve/PTFE mesh sieve/special for experiment

PTFE material

PTFE sieve/PTFE mesh sieve/special for experiment

Item Number : PTFE-34

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Material
PTFE
Specification
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Applications

PTFE sieves, also known as Teflon sieves, are particularly useful in industries where non-reactivity and resistance to high temperatures are crucial. These sieves are designed to provide precise particle size analysis while maintaining the integrity of the sample, especially in corrosive environments. Here are the main application areas of PTFE sieves:

  • Pharmaceutical Industry: PTFE sieves are essential for sieving pharmaceutical powders and granules, ensuring that the particle size distribution meets strict regulatory standards. The non-reactive nature of PTFE ensures that the sieve does not contaminate the sample.
  • Chemical Processing: In the chemical industry, PTFE sieves are used for the analysis and separation of chemicals where the risk of chemical reaction with the sieve material is high.
  • Food and Beverage Industry: These sieves are utilized for sieving food ingredients where non-stick properties and chemical inertness are required, such as in the processing of sugar or powdered spices.
  • Environmental Testing: PTFE sieves can be used in environmental laboratories for the analysis of soil and water samples, especially when dealing with samples that may contain corrosive substances.
  • Research and Development: In research settings, PTFE sieves are valuable tools for scientists who require precise particle size analysis without the risk of sample contamination.

These applications highlight the versatility and importance of PTFE sieves in maintaining the quality and integrity of various products across different industries.

Features 

The PTFE sieve feature is designed to enhance the efficiency and accuracy of sieving processes, particularly in challenging environments where static and humidity can affect the results. This sieve feature is made from high-quality materials and incorporates advanced technology to ensure optimal performance. Here are the key benefits of the PTFE sieve feature:

  • Anti-static and Humidity Resistance: The PTFE sieve feature includes a lightweight silicon dioxide powder that acts as a sieving flow agent. This agent helps to prevent issues related to static and humidity, ensuring a smoother sieving process and more accurate separation of particles.
  • Visual Monitoring: Integrated sieve spacers made from clear acrylic allow for visual observation of the sieving action. These spacers are precisely machined to fit seamlessly with metal test sieves, enhancing the overall functionality and ease of use.
  • Fines Retention: Sieve seal gaskets, in the form of O-rings, are designed to fit the skirt of test sieves. These gaskets prevent the loss of fines during testing of fine, dusty powders or during wet sieving operations, thereby maintaining the integrity of the sample and the accuracy of the results.
  • Material Compatibility: The PTFE sieve feature is available in both metallic and non-metallic options. The non-metallic mesh, woven from polyester or nylon, is ideal for applications where metal contamination must be avoided. This synthetic mesh offers equivalent opening sizes to many ASTM/ISO standards, ensuring broad compatibility and versatility.
  • Durability and Precision: Manufactured from 300 series steel, the PTFE sieve feature includes variations such as 304SS, 304L SS, 316SS, and 316L SS. These sieves are designed using precision techniques and are constructed using UV adhesive, Pure Tin Soldering, or Welded methods, ensuring a high level of durability and precision.
  • Clean and Smooth Design: The design of the PTFE sieve feature ensures a clean and smooth transition from the side wall of the frame to frame surfaces, enhancing the functionality and ease of cleaning. The absence of ink markings and rivets on the inside of the test sieve frame further contributes to a clean testing environment.

These features collectively ensure that the PTFE sieve feature provides a reliable, efficient, and accurate solution for sieving applications, meeting the rigorous demands of various industries and research environments.

Details & Parts

PTFE Sieve

PTFE Sieve

PTFE Sieve

PTFE Sieve

PTFE Sieve

PTFE Sieve

PTFE Sieve

Technical specifications

Model Diameter/cm Aperture/mm
PTFE Sieve 20 0.15
20 1
20 3
20 5
20 9.5
20 10
20 22.4
PTFE cover 20 5
PTFE Tray 20 5

Advantages

The PTFE sieve, particularly when integrated into KINTEK's range of sieves, offers several distinct advantages that enhance laboratory and industrial testing processes. Here are the key benefits:

  • Chemical Resistance: PTFE, or polytetrafluoroethylene, is renowned for its exceptional resistance to a wide range of chemicals. This makes PTFE sieves ideal for use in environments where exposure to corrosive substances is a concern, ensuring the integrity of the sieve and the accuracy of the results.
  • High Temperature Stability: PTFE sieves can withstand high temperatures without degradation, making them suitable for applications involving heat-sensitive materials or high-temperature processes. This stability ensures that the sieve does not warp or lose its shape, maintaining precision over time.
  • Non-Stick Surface: The non-stick properties of PTFE mean that materials are less likely to adhere to the sieve surface. This feature significantly reduces the risk of clogging and makes cleaning and maintenance easier, which is crucial for maintaining the efficiency and accuracy of sieving processes.
  • Enhanced Durability: PTFE is a tough material that can withstand repeated use without significant wear. This durability extends the lifespan of the sieve, making it a cost-effective choice for laboratories and industries that require robust and reliable equipment.
  • Interchangeability: In KINTEK's sieve systems, PTFE liners are available as interchangeable options. This flexibility allows users to switch between different materials (such as polyurethane, stainless steel, nylon, and PTFE) based on the specific requirements of their testing or sieving application.
  • Precision and Accuracy: The use of PTFE in sieves contributes to the overall precision and accuracy of the sieving process. The smooth PTFE surface minimizes friction, allowing particles to pass through more freely and accurately, which is essential for achieving reliable and repeatable results.
  • Compliance with Standards: KINTEK's PTFE sieves are designed to meet stringent standards such as ASTM E11 and ISO 3310, ensuring that they are suitable for use in a wide range of applications and industries where compliance with international standards is mandatory.

These advantages make PTFE sieves a superior choice for applications requiring high precision, durability, and resistance to harsh environments, ensuring that the sieving process is efficient, reliable, and capable of delivering accurate results.

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FAQ

What is polytetrafluoroethylene (PTFE)?

Polytetrafluoroethylene (PTFE) is a synthetic fluoropolymer of tetrafluoroethylene. It is a white, waxy solid that is known for its exceptional nonstick properties, high chemical resistance, and low friction coefficient. PTFE is widely recognized by its brand name Teflon, which is a registered trademark of Chemours, a spin-off of DuPont.

What are the key properties and characteristics of PTFE?

PTFE possesses several unique properties that make it highly desirable for various applications. It has excellent chemical resistance, being virtually unaffected by most chemicals and solvents. PTFE is also non-reactive, making it suitable for use in harsh environments. It has a low coefficient of friction, providing excellent nonstick properties, and it retains its nonstick characteristics even at high temperatures. PTFE is also electrically insulating, with high dielectric strength, and has a wide temperature range of -200 to +260 degrees Celsius (-328 to +500 degrees Fahrenheit). Additionally, PTFE is biologically inert, making it suitable for use in medical and food-grade applications.

What is a sieving machine?

A sieving machine, also known as a sieve shaker or vibratory sieve, is a device used to separate particles based on their size or distribution. It consists of a vibrating screen or mesh that allows smaller particles to pass through while larger particles are retained on the screen surface. The machine typically operates by applying vibration or oscillation to the screen, causing the particles to move and separate based on size.

What are the applications of PTFE?

PTFE finds applications in a wide range of industries due to its unique properties. It is commonly used as a nonstick coating for cookware, such as frying pans and baking sheets. PTFE is also used as a lining material for pipes, tanks, and vessels that handle corrosive chemicals. Its low friction coefficient makes it suitable for bearings, seals, and gaskets in various mechanical systems. PTFE is used in electrical insulation, such as wire and cable coatings, and it is also employed in the manufacturing of electrical components, such as connectors and insulators. Additionally, PTFE is utilized in medical devices, such as catheters and surgical implants, due to its biocompatibility.

What are the advantages of using a sieving machine?

Sieving machines offer several advantages in particle size analysis and separation processes. They provide a quick and efficient method for separating particles into different size fractions, enabling accurate particle size distribution analysis. The machines are versatile and can handle a wide range of materials, including powders, granules, and bulk solids. They are also easy to use and require minimal operator intervention. Sieving machines can be equipped with different mesh sizes or screen types to accommodate various particle size ranges. Additionally, modern sieving machines often come with advanced features such as automated controls, programmable settings, and data logging capabilities, enhancing productivity and data accuracy.

What are the advantages of using PTFE?

The use of PTFE offers several advantages in various applications. Its exceptional nonstick properties make it easy to clean and release materials, reducing the need for excessive lubrication or cleaning agents. PTFE's high chemical resistance ensures long-term durability and protection against corrosion. Its low friction coefficient reduces wear and tear, improving the lifespan of mechanical systems. PTFE's electrical insulation properties make it safe for use in electrical applications. Furthermore, its biocompatibility makes it suitable for medical and food-grade applications. PTFE is also highly stable at high temperatures, maintaining its properties without degradation. Overall, the advantages of PTFE include its nonstick nature, chemical resistance, low friction, electrical insulation, biocompatibility, and high temperature stability.

What types of materials can be sieved using a sieving machine?

Sieving machines can be used to sieve a wide range of materials, including but not limited to sands, soils, powders, granules, pharmaceuticals, food products, chemicals, and minerals. The machines are suitable for sieving materials with particle sizes ranging from a few micrometers to several millimeters. Different mesh sizes or screen types can be selected based on the desired particle size range. Sieving machines are commonly used in industries such as mining, pharmaceuticals, food processing, cosmetics, and chemical manufacturing, where particle size analysis and separation are critical for quality control and process optimization.

Are there any limitations or considerations when using PTFE?

While PTFE has many desirable properties, there are some limitations and considerations to keep in mind. PTFE has a relatively low mechanical strength compared to other engineering materials, so it may not be suitable for applications that require high load-bearing capabilities. It also has a relatively high coefficient of thermal expansion, which needs to be considered for dimensional stability in certain applications. PTFE has poor adhesion properties, making it difficult to bond or paint directly onto its surface. Pre-treatments or specialized adhesives may be required for proper adhesion. Additionally, PTFE is susceptible to damage from high-energy radiation, so it may not be suitable for applications in radiation-intensive environments. It is also important to consider the potential release of toxic fumes when PTFE is heated above its recommended temperature range.

How does a sieving machine work?

A sieving machine operates by using vibration or oscillation to separate particles based on size. The machine consists of a vibrating screen or mesh that allows smaller particles to pass through while larger particles are retained on the screen surface. As the machine is turned on, a vibrating motor or other mechanism generates vibration or oscillation, causing the screen to move rapidly. This movement agitates the particles on the screen, allowing smaller particles to pass through the openings in the mesh, while larger particles are retained. The sieving process can be further enhanced by adjusting the amplitude and frequency of the vibrations to optimize separation efficiency. The separated fractions can then be collected and analyzed for particle size distribution or further processing.

Can a sieving machine be used for wet sieving?

Yes, some sieving machines are designed specifically for wet sieving applications. These machines are equipped with waterproof enclosures and special screens or mesh that can withstand contact with liquids. Wet sieving is commonly used for analyzing particle size distribution in suspensions or slurries. The process involves immersing the sample in a liquid medium while sieving to prevent agglomeration or clogging of the mesh. The liquid medium helps to disperse the particles and facilitate their passage through the screen. Wet sieving is often utilized in industries such as ceramics, construction materials, and environmental testing, where particles are present in a liquid form. It is important to select a sieving machine specifically designed for wet sieving and follow proper procedures to ensure accurate and reliable results.
View more faqs for this product

4.8

out of

5

Exceptional durability and precision.

Yasmin Almasi

4.7

out of

5

Highly resistant to chemical exposure.

Lukas Novak

4.9

out of

5

Non-stick surface greatly reduces clogging.

Anya Petrova

4.6

out of

5

Excellent for high temperature applications.

Hiroshi Tanaka

4.8

out of

5

Incredibly precise and accurate.

Sofia Rossi

4.7

out of

5

Quick delivery and easy setup.

Miguel Fernandez

4.9

out of

5

Value for money is outstanding.

Elena Ivanova

4.6

out of

5

Technologically advanced and reliable.

Oliver Smith

4.8

out of

5

Perfect for pharmaceutical sieving.

Fatima Al-Najjar

4.7

out of

5

Sturdy and long-lasting construction.

Lucas Silva

4.9

out of

5

Great for food and beverage industry.

Emma Lee

4.6

out of

5

Resistant to humidity and static.

Ahmed Hussein

4.8

out of

5

Ideal for environmental testing.

Nina Petrović

4.7

out of

5

Smooth operation and easy maintenance.

Leonardo Costa

4.9

out of

5

Compliant with international standards.

Zara Khan

4.6

out of

5

Enhanced durability and performance.

Finn Johansen

4.8

out of

5

Non-metallic options are a game-changer.

Lena Petrova

4.7

out of

5

Visual monitoring feature is very useful.

Johan Nilsson

4.9

out of

5

Fines retention feature ensures accuracy.

Amelia Brown

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