Tech Team · Kintek Solution

Maintaining a sieve shaker involves a combination of regular cleaning, proper usage, lubrication, and periodic calibration to ensure its longevity and accuracy. Cleaning the sieve shaker after each use prevents material buildup and corrosion, while proper lubrication of moving parts like reducers and bearings reduces wear and tear. Regular inspections and timely replacement of damaged components ensure smooth operation. Additionally, adhering to usage guidelines, such as avoiding excessive pressure or overloading the sieve, prevents damage and maintains accuracy. Periodic calibration and recertification according to standards like ASTM E11 or ISO 3310-1 ensure the sieve shaker meets performance standards.

Key Points Explained:

1. Cleaning the Sieve Shaker:

   • Post-Use Cleaning: After each use, clean the sieve shaker to remove any material residues. This prevents clogging and corrosion. For test sieves, gently brush the underside of the mesh in a circular motion, tap the frame to dislodge particles, and wash with warm water and mild detergent. Allow the sieve to dry completely before reuse.
   • Surface Cleaning: Regularly clean the equipment's surface to prevent material buildup, which can lead to corrosion and affect performance.

2. Lubrication of Moving Parts:

   • Reducer and Bearings: Regularly lubricate the reducer and bearings to reduce friction and wear. This extends the equipment's service life and ensures smooth operation.
   • Frequency: Follow the manufacturer's recommendations for lubrication intervals to avoid over-lubrication, which can attract dust and debris.

3. Proper Usage Practices:

   • Avoid Overloading: Do not place too much sample or too many particles on the sieve at once, as this can cause blinding (blockage of mesh openings) and skew results.
   • Gentle Handling: Avoid applying excessive pressure to push particles through the sieve, as this can damage the mesh and affect accuracy.

4. Regular Inspections and Maintenance:

   • Component Checks: Periodically inspect the sieve shaker for signs of wear or damage, such as worn-out mesh, loose parts, or misalignment. Replace or repair damaged components promptly.
   • Performance Checks: Before each use, conduct performance checks to ensure the sieve shaker is functioning correctly. This includes testing with proficiency test samples to verify accuracy.

5. Calibration and Recertification:

   • Periodic Calibration: Regularly calibrate the sieve shaker according to recognized standards like ASTM E11 or ISO 3310-1. Calibration ensures the equipment meets performance standards and provides accurate results.
   • Recertification: Schedule recertification at intervals recommended by the manufacturer or regulatory bodies to maintain compliance with industry standards.

6. Storage and Handling:

   • Proper Storage: Store the sieve shaker in a clean, dry environment to prevent contamination and corrosion. Ensure the equipment is protected from dust and moisture.
   • Handling Precautions: Handle the sieve shaker with care to avoid physical damage. Use protective covers or cases for sieves when not in use.

By following these maintenance practices, you can ensure the sieve shaker remains in optimal condition, providing reliable and accurate results over its lifespan. Regular care not only extends the equipment's service life but also minimizes downtime and repair costs.

Summary Table:

Maintenance Task	Key Steps
Cleaning	- Post-use cleaning to remove residues.
- Surface cleaning to prevent corrosion.
Lubrication	- Lubricate reducers and bearings regularly.
- Follow manufacturer guidelines.
Proper Usage	- Avoid overloading and excessive pressure.
- Handle sieves gently.
Inspections & Maintenance	- Check for wear or damage regularly.
- Conduct performance checks before use.
Calibration	- Calibrate according to ASTM E11 or ISO 3310-1.
- Schedule recertification as needed.
Storage & Handling	- Store in a clean, dry environment.
- Use protective covers for sieves.

Ensure your sieve shaker performs at its best—contact our experts today for maintenance tips and support!