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Microcomputer Hydrogen Analyzer Automated Coal Hydrogen and Carbon Analytical System

Coal & Coke Testing Equipment

Microcomputer Hydrogen Analyzer Automated Coal Hydrogen and Carbon Analytical System

Item Number : KT-TE36

Price varies based on specs and customizations


Measurement Range (H & C)
0.00% – 100.00%
Furnace Operating Temperatures
Combustion: 850±3°C | Conversion: 350±3°C (Accuracy: ±1°C)
Analysis Cycle Time
Hydrogen: ~10 min | Carbon: ~15 min
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Product Overview

This microcomputer hydrogen analyzer delivers advanced elemental evaluation for energy research, fuel grading, and material characterization laboratories. Engineered to perform simultaneous or dedicated carbon and hydrogen determination, the automated analytical instrument converts combustible elements in solid materials into measurable gases through controlled high-temperature combustion. Utilizing high-efficiency coulometric titration for moisture detection alongside gravimetric carbon dioxide absorption, this equipment provides analytical testing facilities with rapid, highly reproducible data that conforms directly to established industrial standards.

Designed primarily for testing brown coal (lignite), bituminous coal, anthracite, coal water slurry, and diverse solid carbonaceous substances, the system automates the complete analytical sequence from sample delivery to data computation. Industrial laboratories across thermal power generation, metallurgy, geological exploration, and chemical engineering rely on this analyzer to standardize solid-fuel verification, optimize combustion efficiency, and reduce manual procedural errors.

Constructed with an integrated quartz combustion chamber, precision dual-zone furnace assemblies, and durable phosphorus pentoxide electrolysis cells, this unit demonstrates exceptional thermal resilience and analytical stability under demanding, round-the-clock testing cycles. Automated endpoint detection and real-time electrolysis monitoring ensure consistent quantitative accuracy across extensive sample queues, solidifying its place as an essential analytical solution for modern fuel testing infrastructures.

Detail & Parts

Microcomputer Hydrogen Analyzer Automated Coal Hydrogen and Carbon Analytical System 1

Key Features

  • Automated Coulometric Hydrogen Determination: Employs precision electrolytic cell technology where water vapor reacted with phosphorus pentoxide generates metaphosphoric acid, calculating real-time hydrogen mass through integrated Faraday coulometric titration without complex manual handling.
  • Dual-Zone High-Precision Thermal Architecture: Features an 850°C primary combustion furnace coupled with a 350°C catalytic conversion furnace, both controlled via responsive microcomputer PID regulation delivering tight temperature stability within ±1°C.
  • Comprehensive Carbon and Hydrogen Analytical Integration: Unifies electrolytic moisture measurement with an integrated carbon dioxide chemical absorption mechanism, allowing single-run or modular dual-element quantification without external apparatus.
  • Sealed Internal Quartz Combustion Reactor: Engineered with a 90 cm high-purity quartz tube housing an enclosed automatic mechanical sample-introduction mechanism that prevents ambient atmospheric contamination and gas leakage.
  • Optimized Electrolysis Cell with Active Dissipation: Features a specialized 10 cm analytical cell (5 mm internal diameter, 8 mm external diameter) lined with uniform phosphorus pentoxide film and supported by integrated heat-dissipating assemblies to maintain constant operational efficiency.
  • Automated Endpoint Current Discriminator: Continuously monitors film and baseline electrolytic current, shifting dynamically from 10V film conditioning to 24V analytical electrolysis while accurately terminating the analytical sequence when current settles below 65 mA.
  • Fast Thermal Dynamics and Rapid Turnaround: Reaches target operating zones via a robust 25°C to 30°C per minute heating profile, delivering definitive hydrogen analysis within 10 minutes and full carbon quantification within 15 minutes.
  • Intelligent Microcomputer Control and Data Suite: Centralized software automatically manages mechanical sample feeding, logs titration curves, computes elemental concentrations, and outputs standardized data reports to local screens and connected printers.

Applications

Application Description Key Benefit
Thermal Power Coal Quality Grading Quantitative analysis of hydrogen and carbon fractions in incoming pulverized bituminous coal, anthracite, and blended boiler fuels. Accelerates gross calorific value (GCV) calculations and assists in compliance tracking of commercial fuel batches.
Coal-Water Slurry Fuel Assessment Analysis of slurry suspensions and synthetic coal mixtures requiring tight combustion monitoring and water-balance modeling. Mitigates baseline measurement variances caused by volatile hydrocarbons and moisture vaporization.
Metallurgical Coke Characterization Verification of residual volatile matter and elemental carbon ratios in blast-furnace coke and specialized metallurgical reductants. Delivers reliable data essential for optimizing coke-to-ore ratios and evaluating structural stability in smelters.
Petrochemical Carbonaceous Solids Testing of solid cracking residues, petroleum cokes, and refined pitch materials containing bound organic hydrogen. High-temperature oxidation ensures complete digestion of recalcitrant aromatic matrices without soot formation.
Geological and Coal Exploration High-throughput core sample characterization during geological prospecting, coal seam mapping, and resource classification. Rapid 10-minute cycle times enable commercial laboratories to clear backlogs of stratigraphic exploratory samples.
Biomass and Solid Refuse Blends Ultimate analysis of pelletized biomass, torrefied wood chips, and refused-derived fuel (RDF) matrices for renewable energy plants. Accommodates variable moisture and elemental contents through wide dynamic measuring ranges from 0% to 100%.
Regulatory and Standard Testing Laboratories Third-party inspection and certification of export/import solid fuels according to standard GB/T 476-2008 requirements. Ensures full analytical traceability, defensible test results, and robust audit trails through automated data capture.

Technical Specifications

Parameter Group Technical Specification Value / Configuration (KT-TE36)
Model Identification Standard Base Model Identifier KT-TE36
Analytical Targets Measurable Elements Hydrogen (H), Carbon (C)
Applicable Sample Types Lignite, Bituminous Coal, Anthracite, Coal-Water Slurry, Organic Solids
Measurement Ranges Hydrogen (H) Measurement Range 0.00% – 100.00%
Carbon (C) Measurement Range 0.00% – 100.00%
Analysis Time Hydrogen Determination Period Approx. 10 minutes per sample
Carbon Determination Period Approx. 15 minutes per sample
Thermal Management Combustion Furnace Operating Temperature 850°C (Control Stability: ±3°C)
Conversion Furnace Operating Temperature 350°C (Control Stability: ±3°C)
Temperature Control Accuracy ±1°C
Heating Rate 25°C – 30°C/min
Combustion Assembly Tube Material & Construction High-purity quartz, fully sealed design
Combustion Furnace Length Approx. 90 cm
Sample Introduction Method Internal automatic mechanical pusher operating inside sealed quartz tube
Electrolysis System Cell Dimensions Length: approx. 10 cm; ID: approx. 5 mm; OD: approx. 8 mm
Inner Wall Coating Phosphorus Pentoxide ($P_2O_5$) absorbant matrix
Thermal Dissipation External forced/convective cooling heat sink apparatus
Film Preparation Voltage 10 V
Operating Electrolysis Voltage 24 V
Maximum Electrolysis Current $\le$ 600 mA
Analytical Termination Current $\le$ 65 mA (automatic detection)
Sample Requirements Sample Capacity 1 sample per single run cycle
Required Sample Particle Granularity 80 mesh (0.2 mm sieve opening)
Gas & Chemical Flow Carrier / Combustion Gas Oxygen ($O_2$) stream via integrated purification system
Carbon Quantification Module Integrated chemical absorption mechanism with gravimetric mass differential readout
Compliance & Automation Standard Compliance GB/T 476-2008 (Method for the Determination of Carbon and Hydrogen in Coal)
Control Architecture Microcomputer host system with dedicated graphical operating software
Data Presentation & Output Real-time digital display, automated calculation, and direct printout support

Why Choose This Product

  • Strict Standard Compliance and Quantitative Accuracy: Built to adhere rigorously to standard GB/T 476-2008, the instrument ensures laboratory measurements meet regulatory standards, preventing commercial fuel settlement disputes through verified accuracy.
  • Precision Integrated Engineering: The seamless integration of a 90 cm sealed quartz reactor with an automated internal feed assembly eliminates ambient air intrusion, protecting analytical reproducibility across variable operating ambient conditions.
  • Optimized Analytical Speed: Delivering standalone hydrogen results in just 10 minutes and comprehensive dual-element quantification within 15 minutes, this system significantly outpaces conventional manual combustion trains to improve laboratory sample turnover.
  • Robust Coulometric Reliability: Designed with active thermal dissipation around the phosphorus pentoxide cell, the system operates stably under elevated continuous sample loads without electrolytic drift or premature sensor degradation.
  • End-to-End Operational Simplicity: From computerized sample pushing and automated endpoint discrimination below 65 mA to real-time report printing, this unit minimizes user dependency and reduces specialized operator training requirements.

Contact our technical sales team today to request a comprehensive pricing proposal or to discuss specific laboratory automation configurations for your solid fuel testing operations.

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Product Datasheet

Microcomputer Hydrogen Analyzer Automated Coal Hydrogen and Carbon Analytical System

Category Catalog

Coal & Coke Testing Equipment


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