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Microcomputer Multi Sample Sulfur Analyzer for Coal Coke and Petroleum

Coal & Coke Testing Equipment

Microcomputer Multi Sample Sulfur Analyzer for Coal Coke and Petroleum

Item Number : KT-CD2

Price varies based on specs and customizations


Sulfur Measurement Range
0—10%
Single Sample Combustion Analysis Time
Approx. 5—7 minutes
Sample Capacity
1—20 samples/run (continuous addition supported)
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Product Overview

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This high-throughput sulfur determination system delivers automated, high-precision quantitative analysis of total sulfur content in combustible materials, including raw coal, metallurgical coke, petroleum fractions, and alternative solid fuels. Utilizing advanced coulometric titration coupled with automated sample sequencing, the equipment integrates dual-stage high-temperature combustion with continuous microcomputer analysis. It streamlines laboratory testing routines by replacing slow manual methods with rapid, unattended sample processing and automated error calibration.

Engineered specifically for heavy-demand industrial laboratories, commercial inspection bodies, thermal power plants, and petrochemical refineries, the system processes up to twenty distinct samples per analytical sequence while supporting continuous sample loading. The automated multi-sample feeder ensures reliable sample transition between heating phases, eliminating mechanical bottlenecks and minimizing human intervention during peak testing cycles.

Built for rigorous continuous operation, the unit incorporates heavy-duty silicon carbide heating elements, robust platinum electrolytic assemblies, and integrated electrical protection systems. Its rugged architecture ensures thermal stability at continuous high temperatures, safeguarding sensitive electrochemical detection cells and providing uncompromised analytical precision across long operating shifts.

Detail & Parts

Microcomputer Multi Sample Sulfur Analyzer for Coal Coke and Petroleum 1

Key Features

  • Automated Twenty-Sample Carousel with Continuous Loading: The integrated sample handler accommodates up to twenty samples in a single sequence and permits continuous sample introduction at any time during an active run, maximizing laboratory throughput and eliminating batch-reset downtime.
  • Precision Microcomputer Control and Automated Calibration: The onboard processing system automates the entire analytical workflow, from sample entry and boat positioning to electrolytic endpoint detection, data logging, and algorithmic error correction for consistent inter-sample reliability.
  • Programmed Dual-Stage Combustion Kinetics: Thermal processing follows an automated profile with a 45-second pre-pyrolysis dwell at 500°C followed by a 4-minute 45-second combustion dwell at 1050°C, ensuring complete oxidation of complex sulfur compounds without premature volatilization.
  • Silicon Carbide High-Temperature Heating Chamber: Engineered with a specialized silicon carbide resistance tube featuring a high-temperature zone length of at least 90 mm, the furnace delivers rapid thermal ramp-up rates of 20°C to 25°C per minute to reach operating conditions in approximately 30 minutes.
  • High-Precision Coulometric Titration Cell: Equipped with a 450 mL reaction vessel and a 150 mm² high-purity platinum electrolytic electrode array, the cell delivers instantaneous titration of sulfur dioxide, achieving exceptional analytical repeatability and sensitivity.
  • Intelligent Thermal Regulation and Protection Interlocks: An integrated PID temperature regulation platform maintains furnace stability within ±5°C while integrated safety interlocks provide automatic silicon carbide tube startup protection and overcurrent safeguards against line fluctuations.
  • Comprehensive Historical Data Management: The integrated system architecture stores complete historical analysis datasets, enabling immediate retrieval, multi-parameter statistical filtering, and direct report generation via external printing interfaces.
  • Automatic Thermal Compensation: Dynamic ambient temperature compensation algorithms continuously correct for baseline thermal drift, maintaining system measurement fidelity even in ambient test environments subject to room temperature shifts.

Applications

Application Description Key Benefit
Power Plant Coal Quality Screening Rapid determination of total sulfur in raw and pulverized coal feeds to monitor boiler emissions and ensure compliance with environmental desulfurization thresholds. Enables rapid combustion optimization and avoids compliance penalties through 5-to-7-minute turnaround per sample.
Metallurgical Coke and Carbon Analysis Quantitative testing of sulfur content in metallurgical coke, foundry coke, and petroleum needle coke used in blast furnace operations and steelmaking. Prevents sulfur transfer to molten iron, safeguarding structural steel properties and improving furnace efficiency.
Petrochemical and Heavy Oil Monitoring Evaluation of sulfur concentrations in crude oil residues, fuel oils, lubricants, and solid petroleum pitch distillates. Facilitates strict compliance with fuel sulfur specifications while safeguarding downstream cracking catalysts.
Commercial Mineral Testing and Assaying High-throughput batch testing of commercial coal shipments, mineral ores, and solid combustibles in third-party inspection laboratories. Continuous carousel replenishment allows round-the-clock testing with complete traceability and automated reporting.
Biomass and Refuse-Derived Fuel Testing Characterization of total sulfur in biomass pellets, agricultural residues, refuse-derived fuel (RDF), and synthetic solid recovered fuels. Accurately predicts sulfur-induced corrosion risks in industrial biomass boilers and waste-to-energy power plants.
Academic and Environmental Fuel Research Academic research into combustion kinetics, synthetic fuel development, desulfurization catalyst efficiency, and sulfur transformation pathways. Delivers consistent baseline precision across 0% to 10% sulfur ranges with automated algorithmic compensation.

Technical Specifications

Technical Parameter Specification Value (KT-CD2)
Product Item Number KT-CD2
Primary Applications Coal, Coke, Petroleum, and Combustible Materials
Sulfur Measurement Range 0% to 10%
Sample Batch Capacity 1 to 20 samples per sequence (Supports continuous addition)
Analysis Time per Sample Approximately 5 to 7 minutes total
Combustion Dwell Profile 45 seconds at 500°C; 4 minutes 45 seconds at 1050°C
Furnace Operating Temperature 1050°C ± 5°C (User adjustable)
Temperature Control Accuracy ±5°C
Temperature Measurement Grade Grade 0.5
Temperature Measurement Resolution 0.0001°C
Heating Element Type Silicon carbide (SiC) heating tube
High-Temperature Zone Length ≥ 90 mm
Heating Ramp Rate 20°C to 25°C/min (Reaches 1050°C in ~30 minutes)
Electrolytic Cell Volume 450 mL
Platinum Electrode Surface Area 150 mm²
Repeatability (St < 1.00%) St,ad ≤ 0.05%
Reproducibility (St < 1.00%) St,d ≤ 0.10%
Repeatability (St 1.00% - 4.00%) St,ad ≤ 0.10%
Reproducibility (St 1.00% - 4.00%) St,d ≤ 0.20%
Repeatability (St > 4.00%) St,ad ≤ 0.20%
Reproducibility (St > 4.00%) St,d ≤ 0.30%
Testing Standard Conformity Precision exceeds requirements of GB/T 213-2008
Error Correction Mechanism Automated experimental calibration correction
Temperature Compensation Automatic compensation (measurement error: 5%)
Hardware Safety Protections Silicon carbide tube startup protection and overcurrent interlock
Power Supply Requirements AC 220 V ± 22 V (220 V ± 10% / ±15%), 50 Hz
Maximum Rated Power Consumption ≤ 4.3 kW
Operating Environmental Temperature 5°C to 40°C (Ambient shift ≤ 1°C per measurement run)
Operating Relative Humidity ≤ 80% RH
System External Dimensions 770 mm (L) × 460 mm (W) × 410 mm (H)
Data Archiving and Interfacing Automatic historical storage, query capability, and report printout

Why Choose This Product

  • Industrial-Grade Silicon Carbide Heating Architecture: Utilizing a robust silicon carbide tube design with overcurrent and soft-start protections, the heating chamber easily withstands thermal shock, delivering uniform 1050°C zone stability and a long operational lifespan.
  • Coulometric Precision Beyond Compliance Standards: By pairing large-surface platinum electrodes with automatic temperature and dynamic background compensation, the analyzer easily surpasses the precision benchmarks mandated by standard test criteria such as GB/T 213-2008.
  • Continuous High-Capacity Sample Throughput: The multi-position autosampler accommodates twenty samples with flexible, uninterrupted loading, cutting operator intervention and significantly increasing daily sample turnaround compared to single-boat instruments.
  • Integrated Microprocessor Control and Automation: Automated mechanical movement, smart dual-stage combustion dwell times, algorithmic titration endpoint detection, and automated reporting deliver consistent operator-independent results.
  • Rugged Construction Backed by Technical Expertise: Every unit undergoes rigorous thermal and electrochemical quality testing, reinforced by responsive technical support, fast spare-part fulfillment, and engineering guidance tailored to high-throughput laboratories.

Contact our analytical instrumentation specialists today to request a quotation or discuss customized configurations for your laboratory.

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Product Datasheet

Microcomputer Multi Sample Sulfur Analyzer for Coal Coke and Petroleum

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Coal & Coke Testing Equipment


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