Tech Team · Kintek Solution

A sieve shaker is a specialized machine designed to automate the process of particle separation and size distribution analysis. It replaces manual sieving, offering improved efficiency, accuracy, and consistency in particle analysis. The device is used for both dry and wet sieving, capable of handling samples up to 2 kg within a size range of 20 µm to 63 mm. Its primary functions include sample size reduction, material separation, and particle size distribution measurement, making it essential for quality assurance and quality control in various industries. The sieve shaker ensures repeatable and accurate results by exposing particles to all openings in a stack of sieves, facilitating precise classification based on size.

Key Points Explained:

1. Definition and Purpose of a Sieve Shaker:

   • A sieve shaker is a machine that automates the process of particle separation and size distribution analysis.
   • It is designed to replace manual hand sieving, offering advantages such as increased efficiency, accuracy, and flexibility.
   • Its primary purpose is to facilitate quality assurance and quality control by providing consistent and repeatable results.

2. Functions of a Sieve Shaker:

   • Sample Size Reduction: Breaks down larger samples into smaller, manageable particles for analysis.
   • Material Separation: Separates particles based on their size by passing them through a stack of sieves with varying mesh sizes.
   • Particle Size Distribution Measurement: Quantifies the distribution of particle sizes within a sample, which is critical for quality control.

3. Types of Sieving:

   • Dry Sieving: Used for solid particles that do not require liquid for separation.
   • Wet Sieving: Used for suspensions or particles that need liquid to facilitate separation and prevent clogging of sieve openings.

4. Capacity and Range:

   • A sieve shaker can handle samples weighing up to 2 kg.
   • It operates within a measuring range of 20 µm to 63 mm, making it suitable for a wide variety of particle sizes.

5. Mechanism of Operation:

   • The sieve shaker agitates the sample, exposing particles to all openings in the sieve stack.
   • This agitation ensures that particles are accurately separated based on size, as smaller particles pass through the sieve openings while larger particles remain on top.

6. Applications:

   • Quality Assurance and Control: Ensures that materials meet specified size distribution standards.
   • Research and Development: Used in laboratories to analyze particle size for product development.
   • Industrial Use: Employed in industries such as pharmaceuticals, food processing, construction, and mining for material testing and classification.

7. Advantages Over Manual Sieving:

   • Efficiency: Automates the sieving process, saving time and labor.
   • Accuracy: Provides consistent and repeatable results, reducing human error.
   • Flexibility: Can handle a wide range of sample sizes and types, including both dry and wet materials.

8. Key Considerations for Purchasers:

   • Sample Capacity: Ensure the sieve shaker can handle the required sample size and weight.
   • Size Range: Verify that the device covers the necessary particle size range for your applications.
   • Type of Sieving: Choose between dry, wet, or a combination of both based on your sample requirements.
   • Durability and Maintenance: Consider the build quality and ease of maintenance to ensure long-term reliability.
   • Compliance with Standards: Check if the sieve shaker meets industry standards for particle size analysis.

By understanding these key points, purchasers can make informed decisions when selecting a sieve shaker that meets their specific needs, ensuring accurate and efficient particle analysis in their operations.

Summary Table:

Key Feature	Details
Purpose	Automates particle separation and size distribution analysis.
Functions	Sample size reduction, material separation, particle size distribution.
Types of Sieving	Dry sieving and wet sieving.
Capacity	Handles samples up to 2 kg.
Particle Size Range	20 µm to 63 mm.
Applications	Quality control, R&D, pharmaceuticals, food processing, construction, etc.
Advantages	Efficiency, accuracy, flexibility, and repeatability.
Key Considerations	Sample capacity, size range, sieving type, durability, and compliance.

Ready to enhance your particle analysis process? Contact us today to find the perfect sieve shaker for your needs!