Tech Team · Kintek Solution

A laboratory crusher is a specialized device designed to reduce solid samples, such as rocks, ores, or crystals, into fine powder or dust for analytical purposes. It is commonly used in laboratories to prepare samples for molecular analysis, XRF analysis, or other processes requiring precise particle size reduction. Laboratory crushers come in various types, including jaw crushers, roll crushers, and hydraulic crushers, each with unique mechanisms and features. These devices operate by applying mechanical force to crush materials between moving and fixed plates or rollers, ensuring efficient and uniform particle size reduction. Key features often include dust-proof designs, adjustable discharge granularity, high durability, and energy efficiency, making them essential tools in scientific research and sample preparation.

Key Points Explained:

1. Purpose and Function:

   • A laboratory crusher is primarily used to reduce solid samples into fine powder or dust, enabling accurate molecular or XRF analysis.
   • It ensures particle size reduction to micro scales, which is critical for analytical precision.

2. Types of Laboratory Crushers:

   • Jaw Crushers: Utilize a fixed plate and a mechanically operated gyrating plate arranged in a funnel shape. The plates move in a rocking motion to crush samples.
   • Roll Crushers: Feature two rotating rollers that crush materials between them, offering adjustable discharge granularity and dust-proof designs.
   • Hydraulic Crushers: Specialized for trimming excess material and drilling hollow cores before crushing, ensuring efficient and precise sample preparation.

3. Working Principle:

   • Jaw crushers operate by crushing materials between a fixed plate and a gyrating plate, arranged in an angled, funnel-shaped configuration.
   • The gyrating plate moves in a rocking motion, progressively crushing samples towards the discharge point at the bottom.

4. Key Features:

   • High Crushing Ratio: Uniform particle size reduction with a crushing ratio of about 15.
   • Adjustable Discharge: Gasket-type discharge port adjustment allows for flexible control of output granularity.
   • Energy Efficiency: High production efficiency with reduced energy consumption compared to conventional crushers.
   • Durability: Constructed with high-quality materials, ensuring strength and longevity.
   • Dust-Proof Design: Equipped with dust-proof devices to prevent environmental contamination.
   • Low Maintenance: Safe lubrication systems and easily replaceable parts minimize maintenance requirements.

5. Applications:

   • Primarily used for medium-sized crushing of ores and bulk materials.
   • Suitable for materials with compressive strength not exceeding 320Mpa.
   • Essential in laboratories for preparing samples for XRF analysis, molecular analysis, and other scientific processes.

6. Advantages:

   • Uniform Particle Size: Ensures consistent sample preparation for accurate analysis.
   • Versatility: Capable of handling a wide range of materials, from rocks to crystals.
   • Efficiency: Increased processing capacity and reduced energy consumption enhance operational efficiency.
   • Safety: Dust-proof designs and reliable lubrication systems ensure safe and clean operation.

By understanding the purpose, types, working principles, and key features of laboratory crushers, purchasers can make informed decisions when selecting the most suitable equipment for their specific needs. These devices are indispensable in ensuring precise and efficient sample preparation, which is critical for accurate scientific analysis.

Summary Table:

Aspect	Details
Purpose	Reduces solid samples into fine powder for molecular or XRF analysis.
Types	Jaw crushers, roll crushers, hydraulic crushers.
Working Principle	Crushes materials between fixed and moving plates or rollers.
Key Features	Dust-proof design, adjustable discharge, high durability, energy efficiency.
Applications	Medium-sized crushing of ores, XRF analysis, molecular analysis.
Advantages	Uniform particle size, versatility, efficiency, safety.

Ready to enhance your lab's sample preparation? Contact us today to find the perfect laboratory crusher!