Products Lab Consumables & Materials CVD materials CVD Diamond Dressing Tools for Precision Applications
CVD Diamond Dressing Tools for Precision Applications

CVD materials

CVD Diamond Dressing Tools for Precision Applications

Item Number : cvdm-01

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Introduction

CVD Diamond Dresser Blank is a high-performance dressing material produced by DC Arc Plasma Jet. It has outstanding thermal properties, high wear resistance, and excellent thermal stability. CVD diamond dresser is suitable for all dresser types, including single point, multipoint, blade, rotary, roller, etc. It is also orientation independent, making it an ideal material for high-performance dressing.

Applications

CVD diamond dresser blanks are suitable for all dresser types, including single point, multipoint, blade, rotary, and roller dressers. They are also ideal for tool fabrication and can be mounted securely using traditional non-ferrous metal sintering or brazed onto a dresser body in a non-oxidizing environment.

CVD diamond dressers offer a number of benefits, including high wear resistance to chipping and fracture, uniform wear resistance over the entire length of the dresser, performance independent of dressing orientation, excellent thermal stability, and no binder phase.

The ideal CVD diamond tooling applications are those in which machining the material forms powder or small grit. These are situations where the primary operation at the cutting edge is basically abrasive wear, rather than chip formation. A material such as graphite is a perfect example.

Detail & Parts

CVD Diamond for dressing tools
CVD Diamond for dressing tools

Features

CVD Diamond for dressing tools feature outstanding thermal properties and very high thermal oxidation resistance, making it ideal for secure mounting using traditional non-ferrous metal sintering or brazing onto a dresser body with an active braze alloy in a non-oxidizing environment.

  • High wear resistance to chipping and fracture, ensuring uniform wear resistance over the entire length of the dresser, regardless of dressing orientation.
  • Excellent thermal stability, allowing for high-speed dressing operations without compromising performance.
  • Pure diamond with no binder phase, providing superior strength and durability.
  • Availability in various lengths and cross-section dimensions, with non-standard dimensions available upon request.

Principle

CVD Diamond for dressing tools is a synthetic diamond material used to create high-performance dressing tools. It is produced by a chemical vapor deposition process that results in a polycrystalline diamond material with exceptional properties, including high wear resistance, thermal conductivity, and oxidation resistance.

Advantages

  • High wear resistance to chipping and fracture: CVD diamond dresser blanks exhibit exceptional resistance to wear, ensuring their longevity and effectiveness in demanding dressing applications.

  • Uniform wear resistance over the entire length of the dresser: The consistent wear resistance throughout the entire length of the dresser promotes uniform dressing performance, reducing the need for frequent adjustments or replacements.

  • Performance independent of dressing orientation: CVD diamond dressers perform consistently regardless of the dressing orientation, eliminating concerns about variations in performance due to different dressing angles or directions.

  • Excellent thermal stability: CVD diamond dressers exhibit excellent thermal stability, allowing them to withstand high temperatures generated during the dressing process without compromising their integrity or performance.

  • Diamond with no binder phase: The absence of a binder phase in CVD diamond dressers eliminates the risk of phase degradation or failure, ensuring consistent performance and durability.

NORMAL SIZE:

THICKNESS WIDTH LENGTH
0.3 0.3 3.0
0.4 0.4 2.0
0.4 0.4 3.0
0.4 0.4 5.0
0.5 0.5 2.0
0.5 0.5 3.0
0.5 0.5 5.0
0.6 0.6 2.0
0..6 0.6 3.0
0.6 0.6 5.0
0.8 0.8 0.8
0.8 0.8 1.5
0.8 0.8 3.0
0.8 0.8 4.0
0.8 0.8 5.0
1.0 1.0 1.0
1.0 1.0 3.0
1.0 1.0 4.0
1.0 1.0 5.0
1.5 1.5 1.5
1.5 1.5 3.0
1.5 3.0 3.0
1.5 3.0 3.5
1.5 3.0 4.0
1.5 4.0 4.0
1.8 1.8 1.8
1.8 3.0 3.5
1.8 3.5 3.5

Products grade

Standard quality grade: suitable for common diamond dresser tools.

High quality grade: high wear resistance,to be the substitute of nature and cultured diamond.

Customize according to your need.

FAQ

What Are The Main Applications Of Diamond Materials?

Diamond materials are primarily used in machining and cutting tools due to their exceptional hardness. They are ideal for polishing, cutting, or wearing away any material, including other diamonds. Common applications include diamond-tipped drill bits, saws, and diamond powder as an abrasive. Additionally, diamond materials are used in optical, mechanical, electronic, and thermal applications due to their unique properties such as high thermal conductivity, optical transparency, and chemical inertness.

What Is CVD (Chemical Vapor Deposition) And What Are Its Key Advantages?

CVD, or Chemical Vapor Deposition, is a process where materials are deposited onto a substrate from the vapor phase. Key advantages include the ability to coat restricted access surfaces, a wide range of coating materials (metals, alloys, and ceramics), very low porosity levels, high purity, and economical production with large batch numbers.

What Are The Benefits Of CVD Diamond Dresser Blanks?

CVD diamond dresser blanks offer several benefits, including high wear resistance to chipping and fracture, uniform wear resistance over the entire length of the dresser, performance independent of dressing orientation, excellent thermal stability, and diamond with no binder phase.

What Are The Sizes And Dimensions Of CVD Diamond Dresser Blanks?

How can I order CVD diamond dresser blanks?**A: To order CVD diamond dresser blanks, please contact our sales team for more information. We will be happy to assist you in selecting the right blanks for your application and provide you with a quote.

What Are The Advantages Of Using Diamond Materials In Industrial Applications?

Diamond materials offer several advantages in industrial applications, including high wear resistance, which ensures minimal dimensional changes and high grinding precision. They also have a long lifespan and require less frequent dressing, which increases work efficiency, improves the labor environment, and reduces product labor intensity. These properties make diamond tools highly effective for processing hard materials in various fields such as aviation, aerospace, automobile, electronics, and graphite processing.

What Are Some Common Applications Of CVD Materials?

CVD materials are used in various applications such as cutting tools, loudspeakers, dressing tools, wire drawing dies, thermal management, electronics, optics, sensing, quantum technologies, and more. They are valued for their superior thermal conductivity, durability, and performance in different environments.

What Are The Applications Of CVD Diamond Dresser Blanks?

CVD diamond dresser blanks are suitable for all dresser types, including single point, multipoint, blade, rotary, and roller dressers. They are also ideal for secure mounting when using traditional non-ferrous metal sintering or brazing onto a dresser body using an active braze alloy in a non-oxidizing environment.

What Types Of Diamond Materials Are Available?

There are several types of diamond materials available, including CVD Diamond for dressing tools, CVD diamond for thermal management, CVD Diamond wire drawing die blanks, CVD Diamond coating, CVD diamond domes, and CVD boron-doped diamond. Each type is tailored for specific applications, such as thermal management, wire drawing, cutting tools, and high-performance loudspeakers, leveraging the unique properties of diamond like high thermal conductivity, hardness, and wear resistance.

What Types Of CVD Materials Are Available?

There are several types of CVD materials available, including CVD Diamond coatings, CVD diamond domes, CVD Diamond for dressing tools, CVD Diamond wire drawing die blanks, CVD Diamond cutting tool blanks, CVD boron-doped diamond, CVD diamond for thermal management, and more. Each type is tailored for specific applications.

What Are The Properties Of CVD Diamond Dresser Blanks?

CVD diamond dresser blanks have a Vickers hardness of 7000-10000kg/mm2, a density of 3.51g/cm3, a Young's modulus of 1000-1100GPa, and a thermal conductivity of >1000W/m·K. They are also chemically stable and insoluble in alkali and acid.

What Is The Principle Behind The Use Of Diamond Materials In Cutting Tools?

The principle behind using diamond materials in cutting tools is their unmatched hardness and wear resistance. Diamond is the hardest known naturally occurring material, making it ideal for cutting, grinding, and polishing hard materials. In cutting tools, diamond is often used in the form of micron-sized grains dispersed in a metal matrix, known as polycrystalline diamond (PCD), which is sintered onto the tool to enhance its durability and performance.

How Does CVD Diamond Enhance The Performance Of Cutting Tools?

CVD diamond enhances cutting tools by providing superior wear resistance, low friction, and high thermal conductivity. This makes them ideal for machining non-ferrous materials, ceramics, and composites, ensuring longer tool life and better performance.

Why Is Synthetic Diamond Preferred Over Natural Diamond In Industrial Applications?

Synthetic diamond, particularly HPHT diamond, is preferred over natural diamond in industrial applications due to its better reproducibility of mechanical properties. Synthetic diamonds can be produced with consistent quality and characteristics, which is crucial for industrial processes. Additionally, synthetic diamonds are more cost-effective and can be tailored to specific applications, making them more versatile and reliable for use in various industrial tools and applications.

What Makes CVD Diamond Domes Suitable For High-performance Loudspeakers?

CVD diamond domes are suitable for high-performance loudspeakers due to their exceptional sound quality, durability, and power handling capabilities. Made with DC Arc Plasma Jet technology, they deliver superior acoustic performance for high-end audio applications.

How Does CVD Diamond Improve Thermal Management In Electronic Devices?

CVD diamond improves thermal management in electronic devices by offering high-quality diamond with thermal conductivity up to 2000 W/mK. This makes it ideal for use in heat spreaders, laser diodes, and GaN on Diamond (GOD) applications, effectively dissipating heat and enhancing device performance.
View more faqs for this product

4.8

out of

5

Unbelievable wear resistance! I've been using these CVD diamond tools for months now, and they show no signs of wear. They're definitely worth the investment.

Marlee Sousa

4.9

out of

5

These diamond tools are incredibly durable. I've used them to dress a variety of materials, and they've never let me down.

Aiden Guthrie

4.7

out of

5

The quality of these CVD diamond tools is exceptional. They're made from high-quality materials and are built to last.

Adeline Flynn

4.6

out of

5

These diamond tools are very precise. They allow me to achieve a high level of accuracy in my work.

Luis Hughes

4.8

out of

5

I'm very impressed with the technological advancement of these CVD diamond tools. They're far superior to traditional tools.

Anaya Carter

4.9

out of

5

These diamond tools are very efficient. They allow me to get the job done quickly and easily.

Eamon Mccall

4.7

out of

5

I'm very happy with the value for money that these CVD diamond tools provide. They're affordable and offer great performance.

Ayla Sutton

4.6

out of

5

The speed of delivery for these CVD diamond tools was incredible. I received them within a few days of ordering.

Ailani Tran

4.8

out of

5

These diamond tools are a lifesaver! They've made my work so much easier and more efficient.

Evie Bernard

PDF - CVD Diamond Dressing Tools for Precision Applications

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Catalog of Cvd Materials

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Catalog of Diamond Materials

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Catalog of Cvd Materials

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