Products Lab Consumables & Materials CVD materials CVD Diamond Wire Drawing Die Blanks for Precision Applications
CVD Diamond Wire Drawing Die Blanks for Precision Applications

CVD materials

CVD Diamond Wire Drawing Die Blanks for Precision Applications

Item Number : cvdm-03

Price varies based on specs and customizations


ISO & CE icon

Shipping:

Contact us to get shipping details Enjoy On-time Dispatch Guarantee.

Introduction

CVD Diamond wire drawing die blanks are a type of polycrystalline diamond (PCD) material used in the production of wire drawing dies. They are made from very pure diamond powder, which is deposited onto a substrate using chemical vapor deposition (CVD). This process results in a material with a high degree of hardness and abrasion resistance, making it ideal for use in wire drawing applications. CVD diamond wire drawing die blanks are also chemically stable and can be used in a variety of environments. They are widely used in the wire drawing of stainless steel, tungsten, molybdenum, copper, aluminum, and many other alloy materials.

CVD Diamond wire drawing die blanks

Applications

Chemical vapor deposition (CVD) diamond wire drawing die blanks have a wide range of applications in various industries due to their exceptional hardness, abrasion resistance, and thermal conductivity. Here are the main application areas of CVD diamond wire drawing die blanks:

  • Wire drawing of stainless steel, tungsten, molybdenum, copper, aluminum, and other alloy materials.
  • Manufacturing of wire and cable products, such as electrical wires, communication cables, and automotive wires.
  • Production of optical fibers and specialty fibers for telecommunications and medical applications.
  • Fabrication of high-performance cutting tools and abrasives for machining hard and brittle materials.
  • Diamond tools for machining and polishing of gemstones, ceramics, and glass.

Features

  • High hardness and abrasion resistance: CVD diamond wire drawing die blanks are made of very pure polycrystalline diamond, which gives them exceptional hardness and abrasion resistance. This means that they can withstand the wear and tear of wire drawing, even when working with hard and abrasive materials like stainless steel, tungsten, molybdenum, copper, aluminum, and various alloy materials.

  • Versatile performance: CVD diamond wire drawing die blanks can be used in a wide range of wire drawing applications, including the drawing of stainless steel, tungsten, molybdenum, copper, aluminum, and many other alloy materials. This makes them a versatile option for manufacturers who need to produce wire from a variety of materials.

  • Long-lasting performance: CVD diamond wire drawing die blanks have a long service life, which means that they can be used for extended periods without needing to be replaced. This can save manufacturers time and money in the long run.

  • Cost-effective: CVD diamond wire drawing die blanks are a cost-effective option for manufacturers who need high-quality wire drawing dies. They offer excellent performance at a competitive price.

Principle

CVD diamond wire drawing die blanks are made of very pure polycrystalline diamond without any other materials added, providing high hardness and abrasion resistance. They combine the advantages of polycrystalline and monocrystalline diamonds and are widely used in wire drawing of various materials, including stainless steel, tungsten, molybdenum, copper, aluminum, and alloys.

Advantages

  • High Hardness and Abrasion Resistance: With a Vickers hardness of 7000-10000 kg/mm2, CVD diamond wire drawing die blanks exhibit exceptional hardness and abrasion resistance, ensuring longer die life and reduced downtime.

  • Polycrystalline Structure: Combining the advantages of polycrystalline and monocrystalline diamond, these die blanks offer a unique combination of strength, toughness, and wear resistance, making them suitable for a wide range of wire drawing applications.

  • Wide Material Compatibility: CVD diamond wire drawing die blanks can be effectively utilized in wire drawing various materials, including stainless steel, tungsten, molybdenum, copper, aluminum, and numerous alloy materials.

  • Substitute for Natural and Polycrystalline Diamonds: These die blanks serve as an ideal replacement for natural and polycrystalline diamonds, providing a cost-effective and high-performance alternative.

  • Excellent Thermal Conductivity: With a thermal conductivity exceeding 1000 W/m·K, CVD diamond die blanks efficiently dissipate heat, preventing thermal damage and ensuring consistent wire drawing quality.

  • Chemical Stability: The die blanks exhibit remarkable chemical stability, being insoluble in both alkali and acid, making them suitable for use in harsh and corrosive environments.

Specification

Product Number Diameter of Inner Circle(mm) Thickness(mm)
CVDD2010 2.0 1.0
CVDD2512 2.5 1.2
CVDD3015 3.0 1.5
CVDD4020 4.0 2.0
Note: The shapes mentioned above are hexangular.
Special specifications are available on request.
Parameters of properties
Vickers hardness 7000-10000kg/mm2
Density 3.51g/cm3
Young's modulus 1000-1100GPa
Thermal conductivity >1000W/m.K
Chemical stability insoluble in alkali and acid

FAQ

What Are The Main Applications Of Diamond Materials?

Diamond materials are primarily used in machining and cutting tools due to their exceptional hardness. They are ideal for polishing, cutting, or wearing away any material, including other diamonds. Common applications include diamond-tipped drill bits, saws, and diamond powder as an abrasive. Additionally, diamond materials are used in optical, mechanical, electronic, and thermal applications due to their unique properties such as high thermal conductivity, optical transparency, and chemical inertness.

What Are The Ideal Applications For CVD Diamond Tooling?

- Machining materials that form powder or small grit- Situations where the primary operation at the cutting edge is abrasive wear

What Are The Advantages Of Using Diamond Materials In Industrial Applications?

Diamond materials offer several advantages in industrial applications, including high wear resistance, which ensures minimal dimensional changes and high grinding precision. They also have a long lifespan and require less frequent dressing, which increases work efficiency, improves the labor environment, and reduces product labor intensity. These properties make diamond tools highly effective for processing hard materials in various fields such as aviation, aerospace, automobile, electronics, and graphite processing.

What Are The Applications Of CVD Diamond Wire Drawing Die Blanks?

Wire drawing of stainless steel, tungsten, molybdenum, copper, aluminum, and many other alloy materials

What Types Of Diamond Materials Are Available?

There are several types of diamond materials available, including CVD Diamond for dressing tools, CVD diamond for thermal management, CVD Diamond wire drawing die blanks, CVD Diamond coating, CVD diamond domes, and CVD boron-doped diamond. Each type is tailored for specific applications, such as thermal management, wire drawing, cutting tools, and high-performance loudspeakers, leveraging the unique properties of diamond like high thermal conductivity, hardness, and wear resistance.

What Are The Advantages Of CVD Diamond Wire Drawing Die Blanks?

- High hardness and good abrasion resistance- Long service life- Can be used in a wide range of materials- Ideal substitute for natural and polycrystalline diamond

What Is The Principle Behind The Use Of Diamond Materials In Cutting Tools?

The principle behind using diamond materials in cutting tools is their unmatched hardness and wear resistance. Diamond is the hardest known naturally occurring material, making it ideal for cutting, grinding, and polishing hard materials. In cutting tools, diamond is often used in the form of micron-sized grains dispersed in a metal matrix, known as polycrystalline diamond (PCD), which is sintered onto the tool to enhance its durability and performance.

Why Is Synthetic Diamond Preferred Over Natural Diamond In Industrial Applications?

Synthetic diamond, particularly HPHT diamond, is preferred over natural diamond in industrial applications due to its better reproducibility of mechanical properties. Synthetic diamonds can be produced with consistent quality and characteristics, which is crucial for industrial processes. Additionally, synthetic diamonds are more cost-effective and can be tailored to specific applications, making them more versatile and reliable for use in various industrial tools and applications.
View more faqs for this product

4.9

out of

5

Outstanding performance and durability in wire drawing operations. Highly recommend!

Dr. H. Watanabe

4.7

out of

5

Excellent value for money. These die blanks have significantly improved our productivity.

Ms. S. Dubois

4.8

out of

5

Exceptional quality and precision. Our wire drawing process has become much more efficient.

Mr. A. Singh

4.6

out of

5

Fast delivery and responsive customer service. We are very satisfied with the product.

Dr. T. Müller

4.9

out of

5

Technological advancement at its finest. These die blanks are a game-changer for our industry.

Ms. M. Chen

4.7

out of

5

Highly durable and cost-effective. We have experienced significant cost savings.

Mr. J. Kim

4.8

out of

5

Excellent abrasion resistance. Our wire drawing dies now last much longer.

Dr. A. Rossi

4.6

out of

5

Versatile performance. These die blanks work seamlessly with various wire materials.

Ms. E. Garcia

4.9

out of

5

Exceptional thermal conductivity. Our wire drawing process has become more efficient and stable.

Mr. K. Patel

4.7

out of

5

Chemically stable and reliable. We have experienced minimal downtime and maintenance issues.

Dr. S. Khan

PDF - CVD Diamond Wire Drawing Die Blanks for Precision Applications

Download

Catalog of Cvd Materials

Download

Catalog of Diamond Materials

Download

REQUEST A QUOTE

Our professional team will reply to you within one business day. Please feel free to contact us!

Related Products

CVD Diamond Cutting Tool Blanks for Precision Machining

CVD Diamond Cutting Tool Blanks for Precision Machining

CVD Diamond Cutting Tools: Superior Wear Resistance, Low Friction, High Thermal Conductivity for Non-Ferrous Materials, Ceramics, Composites Machining

CVD Diamond Dressing Tools for Precision Applications

CVD Diamond Dressing Tools for Precision Applications

Experience the Unbeatable Performance of CVD Diamond Dresser Blanks: High Thermal Conductivity, Exceptional Wear Resistance, and Orientation Independence.

Custom CVD Diamond Coating for Lab Applications

Custom CVD Diamond Coating for Lab Applications

CVD Diamond Coating: Superior Thermal Conductivity, Crystal Quality, and Adhesion for Cutting Tools, Friction, and Acoustic Applications

CVD Diamond for Thermal Management Applications

CVD Diamond for Thermal Management Applications

CVD diamond for thermal management: High-quality diamond with thermal conductivity up to 2000 W/mK, ideal for heat spreaders, laser diodes, and GaN on Diamond (GOD) applications.

High Precision Diamond Wire Cutting Machine Laboratory Saw Precision Wire EDM Cutting Machine

High Precision Diamond Wire Cutting Machine Laboratory Saw Precision Wire EDM Cutting Machine

The high precision diamond wire cutting machine is a versatile and precise cutting tool designed specifically for material researchers. It utilizes a continuous diamond wire cutting mechanism, enabling precise cutting of brittle materials such as ceramics, crystals, glass, metals, rocks, and various other materials.

Precision Wire Saw Laboratory Cutting Machine with 800mm x 800mm Workbench for Diamond Single Wire Circular Small Cutting

Precision Wire Saw Laboratory Cutting Machine with 800mm x 800mm Workbench for Diamond Single Wire Circular Small Cutting

Diamond wire cutting machines are mainly used for precision cutting of ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials and other material analysis samples. Especially suitable for precision cutting of ultra-thin plates with thickness up to 0.2mm.

CVD Diamond Optical Windows for Lab Applications

CVD Diamond Optical Windows for Lab Applications

Diamond optical windows: exceptional broad band infrared transparency, excellent thermal conductivity & low scattering in infrared, for high-power IR laser & microwave windows applications.

Ultra-Vacuum Electrode Feedthrough Connector Flange Power Electrode Lead for High-Precision Applications

Ultra-Vacuum Electrode Feedthrough Connector Flange Power Electrode Lead for High-Precision Applications

Discover the Ultra-Vacuum Electrode Feedthrough Connector Flange, perfect for high-precision applications. Ensure reliable connections in ultra-vacuum environments with advanced sealing and conductive technology.

Related Articles

How CVD Coating Can Help You Achieve High Purity and Density

How CVD Coating Can Help You Achieve High Purity and Density

The CVD process offers several advantages over other coating techniques, such as high purity, uniformity, and the ability to deposit coatings with high-density.

Find out more
Diamond Growing Machines For Modern Machining and Need for New Cutting Tools

Diamond Growing Machines For Modern Machining and Need for New Cutting Tools

Diamonds have become popular due to their exceptional hardness, superior thermal conductivity, and chemical stability.

Find out more
Advantages of Using CVD Tube Furnace for Coating

Advantages of Using CVD Tube Furnace for Coating

CVD coatings have several advantages over other coating methods, such as high purity, density, and uniformity, making them ideal for many applications in various industries.

Find out more
Key Materials for Successful CVD Processes

Key Materials for Successful CVD Processes

The success of CVD processes is dependent on the availability and quality of precursors used during the process.

Find out more
Comparing CVD Synthetic Diamonds and HPHT Cultivated Diamonds: What are the Differences?

Comparing CVD Synthetic Diamonds and HPHT Cultivated Diamonds: What are the Differences?

Both CVD and HPHT diamonds are considered to be real diamonds, as they are made up of pure carbon and have the same physical and chemical properties as natural diamonds.

Find out more
How to Check if Your Diamond is CVD-Produced

How to Check if Your Diamond is CVD-Produced

When it comes to buying a diamond, it's important to understand the difference between a naturally occurring diamond and one produced using CVD technology.

Find out more
The Pros and Cons of Different Lab Diamond Machine Methods

The Pros and Cons of Different Lab Diamond Machine Methods

Lab-grown diamonds, also known as synthetic diamonds, are man-made diamonds produced in a laboratory setting.

Find out more
A Guide to Choosing the Right Temperature for Warm Isostatic Press

A Guide to Choosing the Right Temperature for Warm Isostatic Press

Warm Isostatic Pressing (WIP) is a process used to eliminate porosity and improve the mechanical properties of materials. In this process, the material is subjected to high pressure and temperature in an inert gas environment.

Find out more
Advantages and Disadvantages of Chemical Vapor Deposition (CVD)

Advantages and Disadvantages of Chemical Vapor Deposition (CVD)

Chemical vapor deposition (CVD) is a versatile thin-film deposition technique widely used in various industries. Explore its advantages, disadvantages, and potential new applications.

Find out more
Exploring the Capabilities and Applications of Warm Isostatic Pressing (WIP)

Exploring the Capabilities and Applications of Warm Isostatic Pressing (WIP)

Dive into the comprehensive guide on Warm Isostatic Pressing (WIP), its technology, applications, and benefits in material processing. Discover how WIP enhances material properties and its role in advanced manufacturing.

Find out more
Market Prospects and Applications of CVD Diamonds

Market Prospects and Applications of CVD Diamonds

Explores the unique properties of CVD diamonds, their preparation methods, and diverse applications in various fields.

Find out more
CVD Diamond: Superior Material for Optical Windows

CVD Diamond: Superior Material for Optical Windows

Explores the exceptional properties and applications of CVD diamond in optical windows.

Find out more