CVD materials
CVD Diamond wire drawing die blanks
Item Number : cvdm-03
Price varies based on specs and customizations
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Introduction
CVD Diamond wire drawing die blanks are a type of polycrystalline diamond (PCD) material used in the production of wire drawing dies. They are made from very pure diamond powder, which is deposited onto a substrate using chemical vapor deposition (CVD). This process results in a material with a high degree of hardness and abrasion resistance, making it ideal for use in wire drawing applications. CVD diamond wire drawing die blanks are also chemically stable and can be used in a variety of environments. They are widely used in the wire drawing of stainless steel, tungsten, molybdenum, copper, aluminum, and many other alloy materials.
Applications
Chemical vapor deposition (CVD) diamond wire drawing die blanks have a wide range of applications in various industries due to their exceptional hardness, abrasion resistance, and thermal conductivity. Here are the main application areas of CVD diamond wire drawing die blanks:
- Wire drawing of stainless steel, tungsten, molybdenum, copper, aluminum, and other alloy materials.
- Manufacturing of wire and cable products, such as electrical wires, communication cables, and automotive wires.
- Production of optical fibers and specialty fibers for telecommunications and medical applications.
- Fabrication of high-performance cutting tools and abrasives for machining hard and brittle materials.
- Diamond tools for machining and polishing of gemstones, ceramics, and glass.
Features
-
High hardness and abrasion resistance: CVD diamond wire drawing die blanks are made of very pure polycrystalline diamond, which gives them exceptional hardness and abrasion resistance. This means that they can withstand the wear and tear of wire drawing, even when working with hard and abrasive materials like stainless steel, tungsten, molybdenum, copper, aluminum, and various alloy materials.
-
Versatile performance: CVD diamond wire drawing die blanks can be used in a wide range of wire drawing applications, including the drawing of stainless steel, tungsten, molybdenum, copper, aluminum, and many other alloy materials. This makes them a versatile option for manufacturers who need to produce wire from a variety of materials.
-
Long-lasting performance: CVD diamond wire drawing die blanks have a long service life, which means that they can be used for extended periods without needing to be replaced. This can save manufacturers time and money in the long run.
-
Cost-effective: CVD diamond wire drawing die blanks are a cost-effective option for manufacturers who need high-quality wire drawing dies. They offer excellent performance at a competitive price.
Principle
CVD diamond wire drawing die blanks are made of very pure polycrystalline diamond without any other materials added, providing high hardness and abrasion resistance. They combine the advantages of polycrystalline and monocrystalline diamonds and are widely used in wire drawing of various materials, including stainless steel, tungsten, molybdenum, copper, aluminum, and alloys.
Advantages
-
High Hardness and Abrasion Resistance: With a Vickers hardness of 7000-10000 kg/mm2, CVD diamond wire drawing die blanks exhibit exceptional hardness and abrasion resistance, ensuring longer die life and reduced downtime.
-
Polycrystalline Structure: Combining the advantages of polycrystalline and monocrystalline diamond, these die blanks offer a unique combination of strength, toughness, and wear resistance, making them suitable for a wide range of wire drawing applications.
-
Wide Material Compatibility: CVD diamond wire drawing die blanks can be effectively utilized in wire drawing various materials, including stainless steel, tungsten, molybdenum, copper, aluminum, and numerous alloy materials.
-
Substitute for Natural and Polycrystalline Diamonds: These die blanks serve as an ideal replacement for natural and polycrystalline diamonds, providing a cost-effective and high-performance alternative.
-
Excellent Thermal Conductivity: With a thermal conductivity exceeding 1000 W/m·K, CVD diamond die blanks efficiently dissipate heat, preventing thermal damage and ensuring consistent wire drawing quality.
-
Chemical Stability: The die blanks exhibit remarkable chemical stability, being insoluble in both alkali and acid, making them suitable for use in harsh and corrosive environments.
Specification
| Product Number | Diameter of Inner Circle(mm) | Thickness(mm) |
|---|---|---|
| CVDD2010 | 2.0 | 1.0 |
| CVDD2512 | 2.5 | 1.2 |
| CVDD3015 | 3.0 | 1.5 |
| CVDD4020 | 4.0 | 2.0 |
| Note: The shapes mentioned above are hexangular. | ||
| Special specifications are available on request. | ||
| Parameters of properties | ||
| Vickers hardness | 7000-10000kg/mm2 | |
| Density | 3.51g/cm3 | |
| Young's modulus | 1000-1100GPa | |
| Thermal conductivity | >1000W/m.K | |
| Chemical stability | insoluble in alkali and acid | |
FAQ
What are the ideal applications for CVD diamond tooling?
What are the applications of CVD diamond wire drawing die blanks?
What are the advantages of CVD diamond wire drawing die blanks?
4.9
out of
5
Outstanding performance and durability in wire drawing operations. Highly recommend!
4.7
out of
5
Excellent value for money. These die blanks have significantly improved our productivity.
4.8
out of
5
Exceptional quality and precision. Our wire drawing process has become much more efficient.
4.6
out of
5
Fast delivery and responsive customer service. We are very satisfied with the product.
4.9
out of
5
Technological advancement at its finest. These die blanks are a game-changer for our industry.
4.7
out of
5
Highly durable and cost-effective. We have experienced significant cost savings.
4.8
out of
5
Excellent abrasion resistance. Our wire drawing dies now last much longer.
4.6
out of
5
Versatile performance. These die blanks work seamlessly with various wire materials.
4.9
out of
5
Exceptional thermal conductivity. Our wire drawing process has become more efficient and stable.
4.7
out of
5
Chemically stable and reliable. We have experienced minimal downtime and maintenance issues.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
CVD Diamond for dressing tools
Experience the Unbeatable Performance of CVD Diamond Dresser Blanks: High Thermal Conductivity, Exceptional Wear Resistance, and Orientation Independence.
CVD Diamond Cutting Tools: Superior Wear Resistance, Low Friction, High Thermal Conductivity for Non-Ferrous Materials, Ceramics, Composites Machining
Drawing die nano-diamond coating HFCVD Equipment
The nano-diamond composite coating drawing die uses cemented carbide (WC-Co) as the substrate, and uses the chemical vapor phase method ( CVD method for short ) to coat the conventional diamond and nano-diamond composite coating on the surface of the inner hole of the mold.
CVD Diamond Coating: Superior Thermal Conductivity, Crystal Quality, and Adhesion for Cutting Tools, Friction, and Acoustic Applications
CVD diamond for thermal management
CVD diamond for thermal management: High-quality diamond with thermal conductivity up to 2000 W/mK, ideal for heat spreaders, laser diodes, and GaN on Diamond (GOD) applications.
High precision diamond wire cutting machine
The high precision diamond wire cutting machine is a versatile and precise cutting tool designed specifically for material researchers. It utilizes a continuous diamond wire cutting mechanism, enabling precise cutting of brittle materials such as ceramics, crystals, glass, metals, rocks, and various other materials.
12 inch/24 inch high precision automatic diamond wire cutting machine
The high precision automatic diamond wire cutting machine is a versatile cutting tool that uses a diamond wire to cut through a wide range of materials, including conductive and non-conductive materials, ceramics, glass, rocks, gems, jade, meteorites, monocrystalline silicon, silicon carbide, polycrystalline silicon, refractory bricks, epoxy boards, and ferrite bodies. It is especially suitable for cutting various brittle crystals with high hardness, high value, and easy to break.
Thermally evaporated tungsten wire
It has a high melting point, thermal and electrical conductivity, and corrosion resistance. It is a valuable material for high temperature, vacuum and other industries.
Workbench 800mm * 800mm diamond single wire circular small cutting machine
Diamond wire cutting machines are mainly used for precision cutting of ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials and other material analysis samples. Especially suitable for precision cutting of ultra-thin plates with thickness up to 0.2mm.
High-purity titanium foil / titanium sheet
Titanium is chemically stable, with a density of 4.51g/cm3, which is higher than aluminum and lower than steel, copper, and nickel, but its specific strength ranks first among metals.
915MHz MPCVD Diamond Machine and its multi-crystal effective growth, the maximum area can reach 8 inches, the maximum effective growth area of single crystal can reach 5 inches. This equipment is mainly used for the production of large-size polycrystalline diamond films, the growth of long single crystal diamonds, the low-temperature growth of high-quality graphene, and other materials that require energy provided by microwave plasma for growth.
High Purity Tungsten (W) Sputtering Target / Powder / Wire / Block / Granule
Find high-quality Tungsten (W) materials for your laboratory needs at affordable prices. We offer customized purities, shapes, and sizes of sputtering targets, coating materials, powders, and more.
CVD boron-doped diamond: A versatile material enabling tailored electrical conductivity, optical transparency, and exceptional thermal properties for applications in electronics, optics, sensing, and quantum technologies.
304 stainless steel strip foil 20um thick battery test
304 is a versatile stainless steel, which is widely used in the production of equipment and parts that require good overall performance (corrosion resistance and formability).
Discover CVD diamond domes, the ultimate solution for high-performance loudspeakers. Made with DC Arc Plasma Jet technology, these domes deliver exceptional sound quality, durability, and power handling.
Tungsten Titanium Alloy (WTi) Sputtering Target / Powder / Wire / Block / Granule
Discover our Tungsten Titanium Alloy (WTi) materials for laboratory use at affordable prices. Our expertise allows us to produce custom materials of different purities, shapes, and sizes. Choose from a wide range of sputtering targets, powders, and more.
Boron Nitride (BN) Ceramic Plate
Boron nitride (BN) ceramic plates do not use aluminum water to wet, and can provide comprehensive protection for the surface of materials that directly contact molten aluminum, magnesium, zinc alloys and their slag.
Learn about tungsten boats, also known as evaporated or coated tungsten boats. With a high tungsten content of 99.95%, these boats are ideal for high-temperature environments and widely used in various industries. Discover their properties and applications here.
Tungsten Carbide (WC) Sputtering Target / Powder / Wire / Block / Granule
Looking for affordable Tungsten Carbide (WC) materials for your lab? Our expertly tailored products come in various shapes and sizes, from sputtering targets to nanometer powders. Shop now for quality materials that fit your unique needs.
Related Articles
How CVD Coating Can Help You Achieve High Purity and Density
The CVD process offers several advantages over other coating techniques, such as high purity, uniformity, and the ability to deposit coatings with high-density.
Diamond Growing Machines For Modern Machining and Need for New Cutting Tools
Diamonds have become popular due to their exceptional hardness, superior thermal conductivity, and chemical stability.
Advantages of Using CVD Tube Furnace for Coating
CVD coatings have several advantages over other coating methods, such as high purity, density, and uniformity, making them ideal for many applications in various industries.
Key Materials for Successful CVD Processes
The success of CVD processes is dependent on the availability and quality of precursors used during the process.
Comparing CVD Synthetic Diamonds and HPHT Cultivated Diamonds: What are the Differences?
Both CVD and HPHT diamonds are considered to be real diamonds, as they are made up of pure carbon and have the same physical and chemical properties as natural diamonds.
How to Check if Your Diamond is CVD-Produced
When it comes to buying a diamond, it's important to understand the difference between a naturally occurring diamond and one produced using CVD technology.
The Pros and Cons of Different Lab Diamond Machine Methods
Lab-grown diamonds, also known as synthetic diamonds, are man-made diamonds produced in a laboratory setting.
A Guide to Choosing the Right Temperature for Warm Isostatic Press
Warm Isostatic Pressing (WIP) is a process used to eliminate porosity and improve the mechanical properties of materials. In this process, the material is subjected to high pressure and temperature in an inert gas environment.
Advantages and Disadvantages of Chemical Vapor Deposition (CVD)
Chemical vapor deposition (CVD) is a versatile thin-film deposition technique widely used in various industries. Explore its advantages, disadvantages, and potential new applications.
Exploring the Capabilities and Applications of Warm Isostatic Pressing (WIP)
Dive into the comprehensive guide on Warm Isostatic Pressing (WIP), its technology, applications, and benefits in material processing. Discover how WIP enhances material properties and its role in advanced manufacturing.