Products Sample Preparation Tablet punching machine Mass production rotary tablet punching machine
Mass production rotary tablet punching machine

Tablet punching machine

Mass production rotary tablet punching machine

Item Number : TPM-05

Price varies based on specs and customizations


Controller
Touch screen
Die quantity
16 pieces
Pressure
80KN
Max. Tablet diameter
24mm
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Introduction

Rotary tablet punching machine is an automatic rotating and continuous tableting machine. It is mainly used for tablet manufacturing in the pharmaceutical industry, and is also suitable for industrial sectors such as food, chemicals, batteries, electronics, ceramics, etc. to compress granular raw materials into tablets.

This machine is suitable for pressing granular raw materials that can be pressed into shape and have a powder content (above 100 mesh) not exceeding 10%. Not suitable for semi-solid, moist low melting point, moisture-prone raw materials and particle-free powder pressing.

This machine is suitable for pressing round, special-shaped, double-sided engraved tablets.

Machine detailsMachine detailsFinished product display

Applications

The mass production rotary tablet punching machine is widely used in various industries, including:

  • Pharmaceutical industry: Tablet manufacturing
  • Food industry: Compressing food ingredients into tablets
  • Chemical industry: Compressing chemical powders into tablets
  • Battery industry: Compressing battery materials into tablets
  • Electronics industry: Compressing electronic components into tablets
  • Ceramics industry: Compressing ceramic powders into tablets

Features

The rotary tablet punching machine is a high-speed, high-output tablet press that is ideal for mass production of tablets. The machine features a high-precision pressure sensor that ensures accurate and consistent tablet production, and a touch screen interface that makes it easy to operate. The machine is also equipped with a variety of safety features, including automatic shut-off if the working pressure exceeds the limit.

  • High speed and high output: The machine can produce up to 450,000 tablets per hour, meeting the requirements of mass production for most pharmaceutical companies.
  • High accuracy pressure sensor: The machine is equipped with a high-precision pressure sensor that ensures accurate and consistent tablet production.
  • Touch screen interface: The machine features a touch screen interface that makes it easy to operate.
  • Safety features: The machine is equipped with a variety of safety features, including automatic shut-off if the working pressure exceeds the limit.

Principle

The rotary tablet press is a mechanical device that uses a series of rotating punches and dies to compress powdered material into tablets. The punches and dies are mounted on a rotating turret, and the powder is fed into the dies by a hopper. As the turret rotates, the punches compress the powder into tablets, which are then ejected from the dies. The speed of the turret and the pressure applied by the punches determine the size, shape, and hardness of the tablets. Rotary tablet presses are used in a variety of industries, including the pharmaceutical, nutraceutical, and food industries.

Advantages

  • High production efficiency: With speed up to 1,000,000+ tablets per hour, rotary tablet punching machines can significantly increase production capacity.
  • Precise control: The machine allows for independent control of tablet weight, thickness, and hardness, ensuring consistent and accurate tablet production.
  • Versatile applications: Rotary tablet punching machines can be used in various industries, including pharmaceutical, food, chemical, and electronic, for a wide range of tableting needs.
  • Cost-effective: Compared to single punch presses, rotary presses offer greater cost efficiency, especially for large-scale production.
  • Advanced features: Some models offer additional features such as remote monitoring, data archiving, and induced feeder for precise filling of die cavities.

FAQ

What is a tablet punching machine?

A tablet punching machine, also known as a tablet press, is a piece of machinery used to compress powder into tablets of uniform shape and size. It is widely used in industries such as pharmaceuticals, cosmetics, food, and chemicals.

What is a rotary tablet punching machine

A rotary tablet punching machine is an automatic rotating and continuous tableting machine. It is mainly used for tablet manufacturing in the pharmaceutical industry, and is also suitable for industrial sectors such as food, chemicals, batteries, electronics, ceramics, etc. to compress granular raw materials into tablets.

What are the advantages of using a rotary tablet punching machine?

Rotary tablet punching machines offer a number of advantages over single punch presses, including:* Higher production rates* Greater precision and control* Reduced labor costs* Improved product quality

What are the safety precautions that I need to take when operating a rotary tablet punching machine?

Rotary tablet punching machines can be dangerous if they are not operated properly. It is important to follow all of the safety precautions that are outlined in the machine's operating manual. Some of the most important safety precautions include:* Wear appropriate safety gear, including gloves, safety glasses, and a lab coat.* Keep your hands and other body parts away from the moving parts of the machine.* Do not operate the machine if it is not properly grounded.* Do not use the machine if it is damaged or malfunctioning.

What are the main types of tablet punching machines?

The main types of tablet punching machines include lab scale rotary tablet punching machines, single punch manual tablet punching machines, single punch electric tablet punching machines, mass production rotary tablet punching machines, and automatic lab pellet press machines.

What is the principle of a tablet punching machine?

The principle of a tablet punching machine involves compression. The machine uses two punches and a die to compress powder into tablets. The upper and lower punches strike together in the die, applying high force to bond the granulated material into a hard tablet.

What are the applications of tablet punching machines?

Tablet punching machines are used in various industries including pharmaceuticals, cosmetics, nutraceuticals, fitness, herbs, confectionary, industrial pellets manufacturing, cleaning products, and mining.

What are the advantages of using a tablet punching machine?

The advantages of using a tablet punching machine include uniform tablet size and shape, efficient production, easy operation, and the ability to produce tablets of various shapes and sizes. Additionally, the machines are designed for safety and ease of cleaning.

How does a manual tablet press work?

A manual tablet press works by coordinating the movement of the upper punch, middle die, and lower punch. The upper punch is installed in the upper die hole, the middle die in the middle layer, and the lower punch in the lower die hole. The turntable rotates, causing the punches to move up and down regularly along a fixed track, compressing the powder into tablets.

What industries benefit from using tablet punching machines?

Tablet punching machines benefit industries such as pharmaceuticals, cosmetics, food, chemicals, nutraceuticals, fitness, herbs, confectionary, industrial pellets manufacturing, cleaning products, and mining.

What safety features are included in tablet punching machines?

Tablet punching machines include safety features such as all moving parts covered with stainless steel (SS) coverings, heavy-duty structure made from painted material to avoid vibration, and easily dismantled contact parts for cleaning.

Why has the tablet press evolved over time?

The tablet press has evolved due to the development of innovations and research driven by an increase in population and demand for tablets. Additionally, stringent regulations to comply with Current Good Manufacturing Process (CGMP) have influenced the evolution of tablet presses.
View more faqs for this product

4.7

out of

5

Exceptional machine! Its high speed and precision have revolutionized our tablet production.

Ebony Smith

4.9

out of

5

The machine's value for money is unbeatable. It has significantly increased our output and reduced our production costs.

Oliver Chen

4.8

out of

5

The build quality is top-notch. It's durable and has withstood our rigorous production demands.

Anna Schmidt

4.7

out of

5

The technological advancements in this machine are impressive. It allows us to meet complex tablet requirements with ease.

Xavier Dubois

4.9

out of

5

The delivery was remarkably fast. We received the machine within days of placing the order.

Isabella Garcia

4.6

out of

5

The machine's user-friendly interface makes it easy to operate, reducing training time for our team.

Ethan Kim

4.8

out of

5

The machine's versatility is commendable. We can produce a wide range of tablet shapes and sizes with precision.

Emily Johnson

4.7

out of

5

The machine's remote monitoring capabilities provide us with real-time insights into our production process.

Lucas Meyer

4.9

out of

5

The machine's ability to control tablet weight, thickness, and hardness independently is a game-changer for our quality control.

Sofia Patel

4.6

out of

5

The integrated induced feeder ensures accurate and consistent filling of die cavities, minimizing production waste.

Benjamin White

4.8

out of

5

The machine's interface allows for seamless integration with our existing network systems, enabling efficient data management.

Amelia Harris

PDF - Mass production rotary tablet punching machine

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Catalog of Tablet Punching Machine

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Catalog of Tablet Punching Machine

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