Zirconia teeth can be fabricated and inserted in just one day using high-speed sintering processes.
How long does it take to make zirconia teeth? (4 Key Steps Explained)
1. High-Speed Sintering Process
The innovative high-speed sintering process allows dental laboratories and practices to offer "Same Day Crown" services.
This process dramatically shortens the sintering time required for zirconia, a critical step in the production of zirconia materials.
Sintering involves fusing materials together into a solid mass using heat without reaching a liquid state, which enhances the mechanical strength of the zirconia.
2. Efficient Fabrication
With the High-Speed Zirconia Kit, not only crowns and bridges but also complex restorations like implant restorations consisting of a zirconia abutment and a crown can be fabricated in less than 24 hours.
Previously, such restorations required at least two days for completion.
3. Material Properties and Processing
Zirconia, particularly yttria-stabilized zirconia, is a high-performance material known for its thermal resistance, low thermal conductivity, chemical stability, and high fracture strength.
It is processed from a powder form into a "green state" body, which is then sintered.
Modern methods like milling or CAD/CAM technology are used for shaping zirconia before sintering.
4. Benefits and Applications
The rapid fabrication process not only benefits the dental service providers by allowing them to offer quicker services but also maintains the natural aesthetics and safety of the zirconia restorations.
Zirconia's unique properties, such as its ability to undergo a transformation that induces compressive stresses, make it superior to other dental ceramics in terms of durability and resistance to crack propagation.
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