Knowledge What is the Factor Affecting Size Reduction? 5 Key Elements You Need to Know
Author avatar

Tech Team · Kintek Solution

Updated 1 month ago

What is the Factor Affecting Size Reduction? 5 Key Elements You Need to Know

Size reduction is a critical process in many industries, and several factors influence its efficiency and effectiveness.

5 Key Elements You Need to Know

What is the Factor Affecting Size Reduction? 5 Key Elements You Need to Know

1. Bead Size

The size of the beads used in milling practices significantly influences the size reduction process.

Larger beads (greater than 0.5 mm) are suitable for grinding micron-sized particles into submicron sizes.

Smaller beads (0.3 mm or finer) are more effective for grinding or dispersing submicron or nanometer-sized particles.

Smaller beads increase the frequency of contact between the beads and particles, leading to faster processing rates.

2. Impact Energy

The adequate impact energy required for effective milling is determined by the bead size, rotor speed, and the mass of beads charged in the mill.

This energy must be carefully calibrated based on the target size and hardness of the particles to ensure efficient size reduction.

3. Frequency of Impact

The frequency at which beads impact the particles is controlled by the rotor speed and bead size.

A higher frequency can enhance the processing rate, making the milling process more efficient.

4. Inter-bead Space

The space between beads affects the final size of particles after milling.

Smaller beads result in smaller inter-bead spaces, which provide more opportunities for finer particles to be contacted and processed.

5. Material Properties

The presence of moisture in the material can influence its hardness and stickiness, which in turn affect the particle size reduction.

Materials with higher moisture content may require different milling conditions or equipment to achieve the desired size reduction.

Continue Exploring, Consult Our Experts

Unlock the full potential of your materials with KINTEK's advanced size reduction solutions.

Our state-of-the-art equipment and expert guidance ensure precise control over bead size, impact energy, frequency of impact, and more.

Don't let material properties hold you back—partner with KINTEK and experience the difference in your size reduction processes.

Contact us today to learn how we can help you achieve optimal milling outcomes!

Related Products

Small Cryogenic Grinding use Liquid Nitrogen for chemicals and coatings in Laboratory

Small Cryogenic Grinding use Liquid Nitrogen for chemicals and coatings in Laboratory

Our KINTEK pulverizer is perfect for small runs and R&D trials. With a versatile cryogenic system, it can handle a variety of materials, including plastics, rubber, pharmaceuticals, and food grades. Plus, our specialized hydraulic laboratory crushers ensure accurate results through multiple passes, making it suitable for XRF analysis. Get finely-powdered samples with ease!

Cross Percussion Mill

Cross Percussion Mill

Suitable for a variety of soft, tough, fibrous and hard dry samples. It can be used for batch processing and continuous coarse crushing and fine crushing. (animal feed, bones, cables, cardboard, electronic components, feed pellets, foils, food,etc.

Hybrid Tissue Grinder

Hybrid Tissue Grinder

KT-MT20 is a versatile laboratory device used for rapid grinding or mixing of small samples, whether dry, wet, or frozen. It comes with two 50ml ball mill jars and various cell wall breaking adapters for biological applications such as DNA/RNA and protein extraction.

XRD X-ray diffraction grinder

XRD X-ray diffraction grinder

KT-XRD180 is a miniature desktop multifunctional horizontal grinder specially developed for sample preparation of X-ray diffraction (XRD) analysis.

Micro Tissue Grinder

Micro Tissue Grinder

KT-MT10 is a miniature ball mill with a compact structure design. The width and depth are only 15X21 cm, and the total weight is only 8 kg. It can be used with a minimum 0.2ml centrifuge tube or a maximum 15ml ball mill jar.

High Throughput Tissue Grinder

High Throughput Tissue Grinder

KT-MT is a high-quality, small, and versatile tissue grinder used for crushing, grinding, mixing, and cell wall breaking in various fields, including food, medical, and environmental protection. It is equipped with 24 or 48 2ml adapters and ball grinding tanks and is widely employed for DNA, RNA, and protein extraction.

Mortar grinder

Mortar grinder

KT-MG200 mortar grinder can be used for mixing and homogenizing powder, suspension, paste and even viscous samples. It can help users realize the ideal operation of sample preparation with more regularization and higher repeatability.

Disc / Cup Vibratory Mill

Disc / Cup Vibratory Mill

The vibrating disc mill is suitable for non-destructive crushing and fine grinding of samples with large particle sizes, and can quickly prepare samples with analytical fineness and purity.

Disc Cup Vibrating Mill Multi-Platform

Disc Cup Vibrating Mill Multi-Platform

The multi-platform vibrating disc mill is suitable for non-destructive crushing and fine grinding of samples with large particle sizes. It is suitable for crushing and grinding applications of medium-hard, high-hard, brittle, fibrous, and elastic materials.

Vibration Mill

Vibration Mill

Vibration Mill for Efficient Sample Preparation, Suitable for Crushing and Grinding a Variety of Materials with Analytical Precision. Supports Dry / Wet / Cryogenic Grinding and Vacuum/Inert Gas Protection.

High energy planetary ball mill

High energy planetary ball mill

The biggest feature is that the high energy planetary ball mill can not only perform fast and effective grinding, but also has good crushing ability

4 inch PTFE cavity fully automatic laboratory homogenizer

4 inch PTFE cavity fully automatic laboratory homogenizer

4 inch PTFE cavity fully automatic laboratory homogenizer is a versatile laboratory equipment designed for efficient and precise homogenization of small samples. It features a compact design, allowing for easy glove box operation and space optimization.

Nano sand mill for laboratory

Nano sand mill for laboratory

KT-NM2000 is a nano-scale sample grinder for laboratory desktop use. It uses 0.1-1mm diameter zirconia sand grinding media, zirconia grinding rods and grinding chambers to achieve friction and shear forces during high-speed rotation.

Liquid nitrogen cryogenic vibration ball mill

Liquid nitrogen cryogenic vibration ball mill

Kt-VBM100 is a laboratory desktop high-performance vibrating ball mill and sieving dual-purpose small and lightweight instrument. The vibrating platform with a vibration frequency of 36,000 times/min provides energy.

Cabinet Planetary Ball Mill

Cabinet Planetary Ball Mill

The vertical cabinet structure combined with ergonomic design enables users to obtain the best comfortable experience in standing operation. The maximum processing capacity is 2000ml, and the speed is 1200 revolutions per minute.

Mini Planetary Ball Mill

Mini Planetary Ball Mill

Discover the KT-P400 desktop planetary ball mill, ideal for grinding and mixing small samples in the lab. Enjoy stable performance, long service life, and practicality. Functions include timing and overload protection.

Lab Roller Mill

Lab Roller Mill

The roller mill is a horizontal grinder with 1-20L batch grinding capacity. It uses different tanks, rotating to grind samples below 20um. Features include stainless steel construction, soundproof cover, LED lighting, and PC window.


Leave Your Message