Knowledge What type of plastic is best for pyrolysis?
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Tech Team · Kintek Solution

Updated 1 week ago

What type of plastic is best for pyrolysis?

The best types of plastic for pyrolysis are those that yield high oil content, such as PP, PE, and PS, which can reach oil yields of over 90%. ABS, white plastic sheets, and plastic cable sheaths are also suitable, with oil yields ranging from 40% to 80%. PVC and PET are not recommended for pyrolysis due to their chlorine and oxygen content, which can cause issues in the process.

Explanation:

  1. High Oil Yield Plastics: Polypropylene (PP), Polyethylene (PE), and Polystyrene (PS) are particularly suitable for pyrolysis because they yield high amounts of oil, often over 90%. This high yield makes them economically viable and efficient for the pyrolysis process.

  2. Other Suitable Plastics: Other plastics like ABS (Acrylonitrile Butadiene Styrene), white plastic sheets, and plastic cable sheaths also undergo pyrolysis effectively, though with slightly lower oil yields ranging from 40% to 80%. These materials are still beneficial for pyrolysis due to their availability and the relative ease of processing.

  3. Unsuitable Plastics: Plastics containing chlorine (like PVC) and oxygen (like PET) are not recommended for pyrolysis. These materials can release harmful gases and residues during pyrolysis, which can corrode equipment and pose environmental and health risks. PVC, in particular, releases hydrochloric acid when heated, which can be detrimental to the pyrolysis equipment and the environment.

  4. Process Considerations: The pyrolysis process involves heating the plastic to break down the large molecules into smaller ones, primarily oil and gas. This process can be enhanced with the use of catalysts, known as catalytic pyrolysis, to improve the efficiency and product quality. Cold plasma pyrolysis is another advanced method that can recover more ethylene and convert a higher percentage of plastic weight into valuable products, offering a more sustainable and efficient approach.

  5. Safety and Equipment: When selecting a pyrolysis technology, safety is a critical factor. The process involves handling flammable materials at high temperatures, so equipment safety, human safety, and process safety are essential. Modern pyrolysis plants are designed to be robust and safe, minimizing the risks associated with the handling of high-temperature materials.

In summary, while many types of plastics can be used for pyrolysis, those with high oil yields and minimal harmful byproducts are the most suitable. PP, PE, and PS are ideal due to their high oil yields, while ABS and certain other plastics are also viable options. PVC and PET should be avoided due to their potential to release harmful byproducts during the pyrolysis process.

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