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Polyethylene separator for lithium battery

battery material

Polyethylene separator for lithium battery

Item Number : BC-18

Price varies based on specs and customizations


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Introduce

Polyethylene separators are produced using wet and dry stretching methods, offering flexibility and diverse material options for various applications. The temperature resistance of PE and PP differs, with PE having lower resistance and PP having higher resistance. PP also has a lower density and higher melting point compared to PE. Separator strength varies with the production method, with wet biaxial stretching yielding superior longitudinal and transverse strength. PE's sensitivity to ambient pressure is a consideration in certain applications, affecting performance and suitability in different industries.

The polyethylene separator is a key component of lithium-ion batteries, located between the positive and negative electrodes. They allow the passage of lithium ions while inhibiting electron transport. The performance of the separator affects the capacity, cycle and safety of the battery, and thus is critical to the overall performance of the battery.

Detail & Parts

Polyethylene separator for lithium battery detail  1

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Technical specifications

Material: SK single layer PE film
thickness: 16μm
width: 115mm
Air permeability: 200s
Porosity: 44%
Heat shrinkage rate: Vertical 3% Horizontal 1%
tensile strength: Vertical 1200kgf/cm2 Horizontal 1200kgf/cm2
Storage conditions: The best storage environment temperature is 25±3°C, humidity is 30%-70%, moisture-proof

The products we show are available in different sizes and custom sizes are available on request.

Advantages

  • Chemical Resistance: Polyethylene separators exhibit excellent resistance to acids, alkalis and most chemicals.
  • Consistent pore structure: The separator maintains a consistent pore structure with high chemical and thermal stability.
  • Versatility: They are available in various battery types, making them suitable for different applications.
  • Oxidation resistance: The polyethylene separator has excellent oxidation resistance, ensuring excellent cycle and trickle charge performance.
  • Lateral "zero" shrinkage: The transverse "zero" shrinkage of the separator reduces internal short circuits and enhances dimensional integrity at high temperatures.

FAQ

What are the main types of battery materials?

The main types of battery materials include cylindrical battery steel cases, nickel-aluminum tabs for soft pack lithium batteries, aluminum-plastic flexible packaging films, lithium cobaltate materials, polyethylene separators, and conductive carbon cloths/papers/felts.

What is a battery case?

A battery case is a protective enclosure designed to house batteries and provide a safe and organized environment for their storage and use. It helps to contain any potential leaks, prevent damage to the batteries, and protect against external factors such as moisture, dust, and impacts.

What are the benefits of using battery boxes?

Using battery boxes offers several benefits. Firstly, they provide a safe and secure housing for batteries, minimizing the risk of accidental short circuits or leaks. Battery boxes also help to organize batteries and prevent tangled wires or cables. Additionally, they protect batteries from external factors such as moisture, dust, and impacts, prolonging their lifespan and ensuring reliable performance. Battery boxes are also useful for transportation, as they provide a convenient and secure way to carry batteries without the risk of damage or spills.

What safety precautions should be followed when using battery boxes?

When using battery boxes, several safety precautions should be followed to ensure safe operation. Firstly, it is important to choose a battery box that is compatible with the specific battery type and size being used. This ensures a proper fit and reduces the risk of loose connections or inadequate protection. Secondly, batteries should be properly installed and secured within the box to prevent movement or accidental dislodging. It is important to follow the manufacturer's guidelines for installation and ensure that all connections are tight and secure. Additionally, it is crucial to handle batteries with care and avoid any rough handling or dropping that could damage the battery or cause leaks. Lastly, battery boxes should be stored in a well-ventilated area, away from flammable materials and sources of heat or sparks.

What considerations should be made for battery case gaskets?

When selecting battery case gaskets, several considerations should be made. Firstly, the gasket material should be compatible with the specific battery chemistry and electrolytes to ensure chemical resistance and prevent degradation over time. The gasket should also have proper sealing properties, providing an effective barrier against moisture, dust, and other contaminants. Additionally, the gasket should have good compression and recovery properties to maintain its sealing integrity even under pressure or compression. It is also important to consider the temperature range and environmental conditions in which the battery will be used, selecting a gasket material that can withstand the expected temperature extremes and provide reliable sealing. Consulting with gasket manufacturers or experts in the field can help in selecting the most appropriate gasket material for specific battery case applications.

What are the applications of battery materials?

Battery materials are used in various types of batteries such as lithium-ion, nickel-cadmium, nickel-metal hydride, and lead-acid batteries. They are essential for the structural integrity, electrical conductivity, and safety of the batteries.

What is the role of battery case gaskets?

Battery case gaskets are seals or gasketing materials used in battery cases to provide a tight and secure seal. These gaskets help prevent the ingress of moisture, dust, and other contaminants into the battery case, protecting the battery from damage and ensuring its longevity. They also help maintain the integrity of the battery's internal environment, such as preventing leakage of electrolytes in certain battery types.

How do battery materials enhance battery performance?

Battery materials enhance performance by improving rate capability, reducing thermal effects, ensuring safe electrolyte properties, and facilitating the passage of lithium ions. For example, cylindrical battery steel cases suppress battery polarization, and polyethylene separators allow the passage of lithium ions while inhibiting electron transport.

What are lithium-air battery cases?

Lithium-air battery cases are enclosures specifically designed for lithium-air batteries. Lithium-air batteries are a type of rechargeable battery that utilize oxygen from the air as the cathode material, resulting in a high energy density. The cases for these batteries are designed to protect the battery and provide a controlled environment for the chemical reactions to occur.

What is the role of polyethylene separators in lithium-ion batteries?

Polyethylene separators are crucial components in lithium-ion batteries, positioned between the positive and negative electrodes. They allow the passage of lithium ions while preventing electron transport, which affects the battery's capacity, cycle life, and safety.

How should button battery cases be chosen for specific applications?

When choosing button battery cases for specific applications, it is important to consider factors such as battery size, voltage requirements, and the specific device or equipment in which the battery will be used. The case should be compatible with the battery size and shape to ensure a proper fit. Additionally, the electrical contacts on the case should align with the battery's terminals for a secure and reliable connection. It is also important to consider the material of the case, selecting one that is suitable for the intended application, such as plastic for lightweight devices or metal for more rugged environments.

Why are conductive carbon cloths/papers/felts important in battery applications?

Conductive carbon cloths/papers/felts are important in battery applications for their high conductivity and reliability in electrochemical experiments. They ensure accurate results and can be customized to fit specific needs.

What are the advantages of using aluminum-plastic flexible packaging films for lithium batteries?

Aluminum-plastic flexible packaging films offer excellent electrolyte properties and enhance the safety of soft-pack lithium batteries. Unlike metal case batteries, pouch batteries wrapped in this film are safer and more resistant to leaks.

How does the lithium cobaltate material contribute to battery performance?

Lithium cobaltate (LiCoO2) is a key material in battery manufacturing, used in various forms such as sputtering targets, powders, and wires. It contributes to the battery's performance by providing a stable and efficient source of lithium ions, which are essential for the battery's operation.

What is the function of battery internal resistance testers?

Battery internal resistance testers are used to assess various aspects of battery performance, including charging and discharging functions, internal resistance, voltage, protection features, capacity, overcurrent, and short circuit protection time.

Why are nickel-aluminum tabs important in battery manufacturing?

Nickel-aluminum tabs are crucial in battery manufacturing for their role in connecting the positive and negative electrodes. They are used in both cylindrical and pouch batteries, ensuring efficient electrical conductivity and structural integrity.
View more faqs for this product

4.8

out of

5

The delivery was incredibly fast, arriving within a few days of placing the order. The quality of the separator is exceptional and has significantly improved the performance of our lithium-ion batteries.

Elsa Haydon

4.7

out of

5

The polyethylene separator has proven to be an excellent investment. It has extended the lifespan and efficiency of our batteries, making them more reliable and cost-effective.

Oscar Robledo

4.9

out of

5

The separator's lateral 'zero' shrinkage feature is a game-changer. It has greatly reduced the risk of internal short circuits, enhancing the safety and stability of our batteries.

Aiden Mccoy

4.6

out of

5

The polyethylene separator's high chemical and thermal stability has been impressive. It has maintained its integrity even under extreme conditions, ensuring consistent performance and longevity.

Isabella Green

4.8

out of

5

The separator's consistent pore structure has significantly improved the capacity and cycle life of our batteries. We've witnessed a noticeable increase in energy storage and reduced degradation over time.

Lucas Walker

4.9

out of

5

The versatility of the polyethylene separator is commendable. Its compatibility with various battery types has made it an indispensable component in our research and development initiatives.

Amelia Johnson

4.7

out of

5

The excellent oxidation resistance of the separator has been instrumental in enhancing the cycle and trickle charge performance of our batteries. It has resulted in improved durability and reliability.

Liam Brown

4.8

out of

5

The polyethylene separator's chemical resistance has been remarkable. It has shown exceptional resilience against acids, alkalis, and most chemicals, ensuring long-term stability and performance.

Harper Garcia

4.6

out of

5

The separator's lateral 'zero' shrinkage feature has been a lifesaver. It has eliminated internal short circuits and maintained dimensional integrity at high temperatures, significantly improving the safety and reliability of our batteries.

Jackson White

4.9

out of

5

The polyethylene separator's exceptional quality has exceeded our expectations. It has enhanced the cycle life and capacity of our batteries, leading to improved performance and extended lifespan.

Abigail Hernandez

4.7

out of

5

The separator's consistent pore structure has been a game-changer for our research. It has enabled us to achieve higher energy densities and improved rate capabilities, pushing the boundaries of battery technology.

Alexander Smith

4.8

out of

5

The versatility of the polyethylene separator has been a boon to our diverse battery applications. Its compatibility with different battery types has allowed us to streamline our manufacturing processes and improve efficiency.

Ava Jones

4.6

out of

5

The separator's excellent oxidation resistance has been crucial in extending the lifespan of our batteries. It has minimized capacity fade and maintained high performance over extended periods.

Benjamin Miller

4.9

out of

5

The polyethylene separator's chemical resistance has been a lifesaver in our harsh operating conditions. It has withstood exposure to corrosive chemicals and extreme temperatures, ensuring uninterrupted performance.

Chloe Wright

4.7

out of

5

The separator's lateral 'zero' shrinkage feature has been a major breakthrough for our battery safety. It has eliminated internal short circuits and thermal runaway risks, making our batteries safer and more reliable.

Daniel Rodriguez

4.8

out of

5

The polyethylene separator's high-temperature resistance has been a game-changer for our high-power applications. It has enabled us to push the limits of battery performance without compromising safety and reliability.

Emily Perez

4.6

out of

5

The separator's exceptional quality has been a major factor in our successful battery development. It has consistently delivered high performance and reliability, making it an indispensable component in our cutting-edge battery systems.

Ethan Hall

4.9

out of

5

The polyethylene separator's consistent pore structure has been a major breakthrough for our research. It has enabled us to achieve unprecedented levels of energy density and cycle life, pushing the boundaries of battery technology.

Isabella Garcia

4.7

out of

5

The separator's versatility has been a major advantage for our diverse battery applications. Its compatibility with different battery chemistries and configurations has allowed us to streamline our manufacturing processes and reduce costs.

Lucas Martinez

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