The current size of the physical vapor deposition (PVD) market is around USD 20.81 billion in 2022 and it is expected to reach approximately USD 38.47 billion by 2032. This indicates a significant growth and potential for the PVD coating industry.
PVD coatings are worth it due to their superior durability and hardness. They are considered the most durable coating available today. PVD coatings have excellent wear resistance, reduced frictional properties, and high hardness values ranging from 1500 to 4500 HV (Vickers). This makes them highly resistant to scratches and wear, ensuring a longer lifespan compared to traditional finishes.
PVD coatings can be applied to a variety of materials, including chrome-plated materials, stainless steel, and titanium. As long as the material is thoroughly chrome-plated with Nickel/Chrome, almost any material can be PVD coated.
The surface finish required for PVD coating depends on the desired appearance. Polished or mirror surfaces are used to produce PVD polished finishes, while brushed or satin surfaces are used to produce satin or matt PVD finishes. It's important to note that PVD coatings will not level or fill like an electroplated finish, so surface imperfections may still be visible after the coating process.
The typical thickness range for PVD coatings is between 0.25 microns and 5 microns. These coatings are extremely thin films, with thicknesses specified within the 1 to 5-micron range. This thickness range provides excellent adhesion to substrates while maintaining dimensional tolerances for precision components.
PVD coatings offer significant improvements in various properties. They increase surface hardness to values that are unattainable even for the hardest steels. PVD coatings also provide higher chemical stability and corrosion resistance in various environments, as well as lower wear due to the reduction of the coefficient of friction. Additionally, PVD coatings offer adjustability of product appearance through a wide range of uniform coating colors. They have a strong bonding force with the substrate and are harmless to the human body and the environment.
In summary, the PVD coating market is currently valued at USD 20.81 billion and is expected to grow to around USD 38.47 billion by 2032. PVD coatings are worth it due to their superior durability, hardness, wear resistance, and corrosion resistance. They can be applied to various materials and offer adjustable appearance options. The typical thickness range for PVD coatings is between 0.25 microns and 5 microns.
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