Tech Team · Kintek Solution

The flat die pellet mill works by using a flat die and rollers to compress and extrude raw materials into cylindrical pellets. The process begins with the raw materials being fed into a hopper, which distributes the materials evenly across the face of the flat die. The rollers then apply pressure to the materials in contact with the die, forcing them through the die holes to form pellets. These pellets are cut and shaped as they are extruded from the die.

Detailed Explanation:

1. Feeding and Distribution: The raw materials, such as ground biomass or feedstock, are introduced into the hopper of the pellet mill. The hopper ensures that the materials are evenly distributed across the working surface of the flat die. This uniform distribution is crucial for consistent pellet formation.

2. Compression and Extrusion: Once the materials are in place on the die, the rollers move over the surface of the die, applying significant pressure. This pressure compresses the materials, forcing them through the holes in the die. The size and shape of the pellets are determined by the configuration of these holes and the working length of the die.

3. Shaping and Cutting: As the compressed materials emerge from the die holes, they are in the form of cylindrical pellets. These pellets are then cut to a desired length by a knife or similar cutting mechanism. The cutting process ensures that the pellets are of uniform size and shape, which is important for their handling and use.

4. Types of Flat Die Pellet Mills: There are two main types of flat die pellet mills: one where the roller rotates and the die remains stationary, and another where the die rotates while the roller is stationary. Both methods utilize the vertical principle where the raw material falls into the working chamber and is compressed into pellet form. However, the roller-turned type generally offers higher power and capacity due to its smarter structure and superior gearbox, albeit at a higher cost.

5. Collection and Storage: After the pellets are formed and cut, they are collected in a large container. These pellets are then ready for storage or immediate use. The density and uniformity of the pellets are key factors that determine their quality and suitability for various applications.

This process of pelletizing using a flat die pellet mill is efficient and effective for converting various types of raw materials into uniform, dense pellets suitable for energy production, animal feed, and other industrial uses.

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