Tech Team · Kintek Solution

The process of tyre pyrolysis oil refining involves several key steps, starting from the heating of waste tyres in a reactor to the condensation and filtration of the resulting vapors to produce pyrolysis oil. This oil can then be further refined for various applications.

1. Pyrolysis Reaction: The process begins by heating waste tyres in a reactor under an oxygen-free atmosphere. The temperature in the reactor gradually rises, causing the tyres to soften and the rubber polymers to disintegrate into smaller molecules. These molecules vaporize and exit the reactor.

2. Condensation and Filtration: The vapors produced from the pyrolysis reaction are directed into a condenser where they are cooled. During this process, the vapors condense into a liquid state, forming pyrolysis oil. Prior to condensation, the vapors pass through a system where dust and other impurities are removed to ensure the quality of the oil.

3. Refinement: The crude pyrolysis oil obtained from the condensation process can be used directly as a fuel due to its low viscosity and high calorific value. However, for higher value applications, the oil can be further distilled using an oil distillation system to refine it into diesel or other hydrocarbon products.

4. By-products and Utilization: Alongside the pyrolysis oil, the process also yields other valuable by-products such as carbon black and steel wire. Carbon black, produced in high yields, is used in various applications including rubber products, inks, and asphalt modifiers. Steel wire recovered from the tyres is recycled into basic steel materials. Additionally, non-condensable gases are cleaned and used for energy generation or sold as fuel.

5. Environmental Considerations: When executed properly, the tyre pyrolysis process is a clean operation with minimal emissions or waste. The non-condensable gases, which might contain sulfur, are treated in a gas scrubber for desulfurization before being used or stored.

This comprehensive process not only effectively recycles waste tyres but also converts them into valuable products, contributing to both environmental sustainability and economic benefits.

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