Manual Lab Press
Manual button battery sealing machine (digital display)
Item Number : PC2NS
Price varies based on specs and customizations
- Pressure range
- 0-2T (0-25MPa)
- Piston diameter
- 32mm
- Standard mold
- Standard CR20 series packaging mold
Shipping:
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Introduction
The manual button battery sealer is a high-precision packaging device designed for small button batteries (such as CR2032, LR44, etc.), suitable for laboratory research and development, small batch production, and teaching demonstrations. The device uses the principle of mechanical levers and customized molds to quickly complete the pressing and sealing process of the battery shell, ensuring the airtightness of the electrolyte and electrode materials inside the battery, thereby extending the battery life and improving safety. Its simple operation and low cost make it an ideal tool for small and medium-sized battery manufacturers, scientific research institutions, and the electronic maintenance industry.
Detail & Parts
Applications
- The manual button battery sealing machine is widely used in the following scenarios:
- Consumer electronics: button battery packaging for smart watches, calculators, electronic toys, etc.
- Medical equipment: production of micro batteries for hearing aids, portable detectors, etc.
- Industrial field: battery assembly for low-power devices such as IoT sensors and RFID tags.
- Scientific research and education: small batch trial production in university laboratories and new energy material research.
Features
- Simple operation, flexible and efficient
- The ergonomically designed manual lever structure does not require electric drive and can be pressed with one hand.
- Supports quick mold replacement, adapts to button batteries of different sizes (diameter 5-25mm), and has high switching efficiency.
- High-precision packaging process
- Equipped with high-hardness alloy molds, the pressure range is adjustable (0.5-5kN) to ensure uniform sealing of the shell edge without leakage risk.
- The error accuracy is controlled within ±0.05mm, meeting international battery packaging standards.
- Durability and safety are equally important
- The body adopts reinforced steel structure, with excellent wear resistance and a service life of more than 100,000 times.
- Equipped with anti-slip base and protective baffle to avoid component displacement or accidental touch during operation.
- Low-cost maintenance
- No complex electronic components, only lubrication and maintenance are required daily, and the maintenance cost is extremely low.
Advantages
- High cost-effectiveness, quick payback
- Compared with the automatic sealing machine that costs tens of thousands of yuan, the manual model is only 1/10 of the price, which is suitable for enterprises with limited budgets and a short investment return cycle.
- Improve product yield
- Precise pressure control can reduce problems such as battery leakage and short circuit, and the qualified rate of finished products is as high as 99%, reducing material loss costs.
- Adapt to diverse needs
- Support customized mold development, compatible with lithium manganese batteries, alkaline batteries and other types, to meet customers' special specifications.
- Environmental protection and energy saving
- Zero energy consumption design is in line with the trend of green production, especially suitable for enterprises that focus on sustainable development.
Technical specifications
| Instrument model | PC2NS |
|---|---|
| Pressure range | 0-2T (0-25MPa) |
| Piston diameter | 32mm(d) in chrome-plated oil cylinder |
| Pressure gauge | Digital display 0.00-40.00MPa |
| Standard mold | Standard CR20 series package mold |
| Sealing mold | Optional CR16, CR20, CR24, CR30, etc. |
| Sealing pressure | Generally between 0.8-1.2 tons |
| Shell removal mold | Optional CR16, CR20, CR24, CR30, etc. |
| Shell removal pressure | Generally within 0.4 tons |
| Overall dimensions | 210*165*290mm(LX*W*H) |
| Equipment weight | 12Kg |
| Machine size diagram |  |
Operating steps
1. Put the assembled button battery into the sealing mold of the sealing machine.
2. Tighten the oil drain valve of the sealing machine clockwise.
3. Shake the handle bar back and forth to start pressurizing.
4. Press down the pressure to about 6mpa-8mpa, about 1000kg-1200kg.
5. Loosen the oil drain valve counterclockwise to release the pressure and lower the mold back to the initial position.
6. Take out the sealed button battery from the sealing machine.
7. Put the tested button battery into the demolding mold.
8. Press down the pressure to about 2mpa-5mpa to separate the sealed button battery.
9. Loosen the oil drain valve counterclockwise to release the pressure and lower the mold back to the initial position.
10. Take out the separated button battery from the sealing machine.
4.8
out of
5
Amazingly precise! A must-have for small-scale battery production. Really happy!
4.7
out of
5
Excellent value! Easy to use and maintain. Great for our lab. Quick delivery.
4.9
out of
5
Super durable and safe. The digital display is a plus! Highly recommended.
4.6
out of
5
Improved our battery yield significantly. Worth every penny! Fast shipping.
5.0
out of
5
Fantastic machine! Simple, efficient, and cost-effective. Love it!
4.7
out of
5
Precise sealing, no leaks! A reliable tool for battery research. Top quality!
4.8
out of
5
Easy to operate, even for beginners. Great for teaching demonstrations! A+.
4.9
out of
5
Impressive durability. This machine is built to last! Excellent product.
4.6
out of
5
Very adaptable to different battery sizes. A versatile and useful tool.
4.7
out of
5
Great value for money. Does the job perfectly! Highly recommend!
4.9
out of
5
This sealing machine is a game-changer! So happy with the precision.
4.8
out of
5
The digital display is so helpful. Makes sealing batteries a breeze! Bravo!
5.0
out of
5
Excellent machine, very durable. Worth the investment for our startup!
4.7
out of
5
Easy to maintain, no complex parts. A reliable and simple design.
4.6
out of
5
Fantastic performance for the price. Great for small batch production.
4.9
out of
5
Improved our product quality. The sealing is perfect every time!
4.8
out of
5
Simple to use and incredibly effective. A great addition to our lab!
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