Electric Lab Press
Electric button battery sealing machine
Item Number : PP2N
Price varies based on specs and customizations
- Pressure range
- 50-1500kg
- Pressure-holding time
- 0-999 seconds
- Sealing mold
- Optional CR16, CR20, CR24, CR30, etc.
Shipping:
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Introduction
The electric button battery sealer is a high-performance packaging equipment designed for mass production of button batteries (such as CR series, LR series, SR series, etc.), suitable for electronic manufacturing, new energy research and development, and industrial automation production lines. The equipment is driven by an electric servo system, combined with intelligent pressure control and precision molds, and can quickly complete the precise pressing and sealing of the battery shell to ensure the internal airtightness, leakage prevention and long-term stability of the battery. Its automated operation, high compatibility and low failure rate make it the preferred equipment for medium and large battery manufacturers, OEM factories and high-end laboratories to improve production capacity and yield.
Detail & Parts
- Setting: In the operation interface, press the setting button to enter the setting interface and then press the setting button to move the setting content. After moving to the mold diameter, press the setting button again to return to the operation interface. (Note: When the time is set to "0", it means that the setting time is infinite.)
- +: In the operation interface, press the "+" key to increase the setting number
- -: In the operation interface, press the "-" key to reduce the setting number
- Stop: When the equipment is running, press the "Stop" button, the equipment will stop the motor and open the pressure relief valve to release the pressure
- Demolding: Press the "Demolding" button, the equipment will start, when the pressure exceeds the specified pressure, or contact the limit switch, the equipment will automatically stop and release the pressure, or you can stop the operation manually.
- Sample preparation: Press the "Sample preparation" button, the equipment will start, when the pressure reaches the set pressure, stop pressurization and time the pressure maintenance, automatically add pressure when it is lower than the lower limit of pressurization, and automatically release pressure after the timing ends.
Application
Electric button battery sealing machines are widely used in the following scenarios:
- Consumer electronics: mass production and packaging of button batteries for smart watches, Bluetooth headsets, calculators and other devices.
- Medical health: production of micro batteries for hearing aids, portable monitors, implantable medical devices, etc.
- Industrial Internet of Things: battery assembly for low-power devices such as wireless sensors, RFID tags, smart cards, etc.
- New energy research and development: pilot and large-scale production of new button batteries such as lithium-manganese batteries and zinc-air batteries.
Features
- Fully automatic operation, efficient and labor-saving
- Adopting electric servo drive system, one-button start can complete the whole process of feeding, positioning and pressing, with a production efficiency of 300-600 pieces/hour, supporting continuous operation.
- Equipped with touch screen or CNC panel, parameters (pressure, time, stroke) can be adjusted visually to reduce the need for manual intervention.
- Precision pressure control technology
- Built-in high-precision pressure sensor, supports 0.1-10kN stepless adjustment, error range ≤±1%, ensuring uniform force and sealing consistency of battery shells of different materials.
- The mold is made of imported alloy steel with hardness ≥HRC60, suitable for various button batteries with diameters of 5-30mm, and supports rapid mold replacement.
- Intelligent safety protection
- Equipped with photoelectric sensing system and emergency brake switch, it automatically stops when abnormal vibration or accidental touch, and complies with CE/UL industrial safety certification.
- The fully enclosed protective cover design avoids metal debris splashing and ensures the safety of operators.
- Low energy consumption and long life
- The energy consumption of servo motors is 40% lower than that of traditional pneumatic equipment, which is energy-saving and environmentally friendly.
- The core components are designed to be wear-resistant, with a theoretical service life of more than 500,000 times, and the maintenance cost is only 1/3 of the industry average.
Advantages
- 1. Significantly improve production efficiency
- The automated process is 5-8 times more efficient than the manual sealing machine.
- Ultra-high yield rate and consistency
- The intelligent pressure feedback system eliminates overpressure or underpressure problems, and the finished product has a high airtightness pass rate, which significantly reduces rework and material waste.
- Flexible adaptation to multiple scene requirements
- Optional vibration plate automatic feeding and assembly line online module, seamless connection to intelligent manufacturing production line, support for non-standard mold customization and development.
- High long-term return on investment
- The equipment has strong stability, failure rate <0.5%, supports remote diagnosis and rapid maintenance, and ensures continuous operation of the production line.
Technical specifications
| Instrument model | PP2N |
|---|---|
| Pressure range | 50-1500kg |
| Pressure-adding process | Program pressurization - program pressure maintenance - timed pressure release |
| Pressure-holding time | 0-999 seconds |
| Pressure conversion | Program automatically converts the pressure that the mold can withstand |
| LCD display | 4.3-inch LCD screen |
| Sealing mold | Optional CR16, CR20, CR24, CR30, etc. |
| Shell removal mold | Optional CR16, CR20, CR24, CR30, etc. |
| Standard mold | Standard CR20 series packaging mold |
| Dimensions | 220*240*380(L*W*H) |
| Equipment power supply | 220V(50Hz/60Hz) |
| Equipment weight | 35kg |
| Machine size diagram |  |
Operation steps
1. Turn on the power of the automatic sealing machine.
2. Press the setting button to enter the setting menu.
3. Adjust the maximum pressure and holding time, etc.
4. Put the button battery shell into the mold.
5. Press the start button to start the sealing process.
6 The system pressurizes to the set pressure and starts to hold the pressure.
7. The equipment completes the sealing and automatically releases the pressure.
8. Take out the sealed battery shell.
4.9
out of
5
Incredible machine! Boosted our production and the precision is unmatched. A worthy investment. Highly recommended!
4.8
out of
5
Superb quality and performance! Easy to use interface and extremely reliable. This has streamlined our battery production.
4.7
out of
5
Excellent sealing machine. The consistency and speed are impressive. Minimal downtime and easy maintenance.
4.9
out of
5
A fantastic piece of engineering. The precision and safety features are top-notch. A great addition to our lab.
4.8
out of
5
Great value for money. This sealing machine is efficient and durable. The automation has significantly reduced labor costs.
4.7
out of
5
High-quality machine. The pressure control is very accurate. Easy to set up and operate. Very satisfied!
4.9
out of
5
Impressed with the speed and accuracy. The machine is built to last. Excellent support from the Kintek team.
4.8
out of
5
This sealing machine is a game-changer! Increased our output and reduced waste. A must-have for battery manufacturers.
4.7
out of
5
Reliable and efficient. The electric servo system is a major upgrade. Highly recommend for mass production.
4.9
out of
5
The automatic operation is fantastic. Saves time and labor. Worth every penny. A top-tier product.
4.8
out of
5
Excellent product! The precision and consistency are remarkable. Easy to maintain and operate. A great investment.
4.7
out of
5
Super efficient! The machine is very stable and reliable. Great for high-volume production. Highly recommended.
4.9
out of
5
Fantastic machine! Very easy to use, and the results are consistent. A must-have for any battery production facility.
4.8
out of
5
Great performance and durability! The pressure control is very precise. Significant improvement in our production process.
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