Diamond coating can be a game-changer in certain applications, especially when it comes to tooling.
5 Key Benefits You Need to Know
1. Extended Tool Lifespan
CVD diamond-coated tools, though more expensive than uncoated tungsten-carbide tools, offer significant advantages.
The lifetime of a diamond-coated tool can increase 10 to 20 times.
This results in net cost reductions of 40 percent to 80 percent.
2. Enhanced Productivity
The increased tolerance control and uninterrupted machining can positively impact overall productivity.
This is particularly beneficial when the spindle is capable of high speeds.
The properties of CVD diamond can be fully utilized to increase production rates.
3. Customizable Surface Structures
One of the unique advantages of the CVD diamond-coating process is the ability to grow diamond films with different surface structures optimized for specific applications.
For example, when tool edge sharpness is a primary concern, a thin and smooth diamond film can be grown.
If abrasion is the main wear mechanism, thicker films are needed.
Growing a faceted surface has also been shown to reduce cutting forces and increase tool lifetime.
4. Wide Range of Applicable Tools
In terms of tooling, most tools that can be ground in the correct grade of carbide can be diamond coated.
Generally, if the diameter of the tool is greater than 0.008" (0.20mm) and not larger than 0.500" (12.70mm), it makes sense to diamond-coat the tool.
Larger diameters can also be coated, but insert tooling may be more cost-effective for these sizes.
Many tool companies offer diamond-coated cutting tools or can manufacture them for customers.
5. Versatility in Applications
Besides tooling, diamond coatings also have applications in other areas.
Coatings can be used to give diamond simulants like cubic zirconia a more "diamond-like" appearance.
Diamond-like carbon, an amorphous carbonaceous material with properties similar to diamond, is used for this purpose.
Diamond coatings also show promise in areas such as solar cells, optical devices, transparent electrodes, and photochemical applications.
Their high optical transparency in the UV-IR range, combined with their semi-conductivity and mechanical robustness, make them attractive for these applications.
Continue exploring, consult our experts
Upgrade your tooling with diamond coating from KINTEK and experience significant cost reductions, improved productivity, and longer tool life.
Our CVD diamond-coated tools can last 10 to 20 times longer than uncoated tungsten-carbide tools, resulting in cost savings of 40% to 80% for tooling.
With increased tolerance control and uninterrupted machining, you can enhance your overall productivity.
Contact us today to explore the benefits of diamond-coated tools for your specific needs.
Don't miss out on this opportunity to revolutionize your shop floor efficiency with KINTEK.
