The equipment for a pyrolysis laboratory includes a Control Cabinet, Raw Material Feeder, Pyrolysis Reactor, Syn-gas Burning Device, Gas Sampling Interface and Gas Pipes, Inert Gas (nitrogen) Protection System, and various optional devices such as a cold trap, condenser, gas emissions ignition device, and syngas online detecting and monitoring system.
Control Cabinet: This component is crucial for managing and controlling the entire pyrolysis process. It houses the electric heating system and PID temperature controlling & monitoring system, which ensures precise temperature settings for different pyrolysis stages.
Raw Material Feeder: This device is responsible for feeding biomass materials into the pyrolysis reactor. It is designed to handle various types of biomass raw materials and ensures a continuous and controlled supply into the reactor.
Pyrolysis Reactor: The heart of the pyrolysis process, the reactor is where the actual decomposition of biomass occurs. It operates under an oxygen-free environment and requires specific temperature ranges, typically between 475 and 550°C for fast pyrolysis. The reactor can be of various types, including fluidized bed, fixed bed, jet bed, rotary cylinder, cyclonic reactor, and rotary cone, each designed to optimize the production of bio-oil or other desired products.
Syn-gas Burning Device: This equipment is used to safely manage the gases produced during pyrolysis. It ensures that harmful gases are burned off before being released into the atmosphere, thus making the process environmentally friendly.
Gas Sampling Interface and Gas Pipes: These components facilitate the collection and analysis of gases produced during pyrolysis. The interface allows for real-time sampling and monitoring, providing critical data on gas composition and flow rates.
Inert Gas (nitrogen) Protection System: This system uses a nitrogen generator to maintain an oxygen-deficient environment inside the reactor, enhancing safety and efficiency. It helps prevent unwanted reactions and ensures that the pyrolysis process proceeds smoothly.
Optional Devices: Depending on the specific requirements of the pyrolysis process, additional equipment such as a cold trap and condenser can be used to control and collect target liquids. A gas emissions ignition device can be employed to further mitigate environmental impacts by burning harmful gases. Syngas online detecting and monitoring systems can also be integrated to analyze various gases like CO, CO2, CH4, H2, N2, C2H6, and C3H8.
These components collectively enable a comprehensive and controlled pyrolysis process in a laboratory setting, allowing for detailed research and development in biomass conversion technologies.
Elevate your pyrolysis laboratory research with cutting-edge equipment from KINTEK SOLUTION! Our comprehensive range of lab instruments, including the essential Control Cabinet, precise Raw Material Feeders, robust Pyrolysis Reactors, and advanced Gas Sampling Interfaces, are engineered to optimize your biomass conversion processes. Enhance your research capabilities and ensure safety and efficiency with our innovative solutions. Explore our full range of pyrolysis lab equipment and take the first step towards groundbreaking advancements in the field – Contact KINTEK SOLUTION today!
