Products Lab Consumables & Materials PTFE material Customizable PTFE Wafer Carriers for Semiconductor and Lab Applications
Customizable PTFE Wafer Carriers for Semiconductor and Lab Applications

PTFE material

Customizable PTFE Wafer Carriers for Semiconductor and Lab Applications

Item Number : PTFE-39

Price varies based on specs and customizations


Material
PTFE
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Introduction

PTFE flower baskets (Teflon flower baskets) are made of high-purity experimental grade PTFE, with excellent chemical stability, corrosion resistance, sealing and high and low temperature resistance (-180°C to +250°C).

We provide customized services such as PTFE cleaning racks and flower baskets for glass substrates (such as ITO, FTO, silicon wafers, etc.), and provide free design and drawing services based on your description or sketch to ensure that various industry needs are met.

Detail & Parts

PTFE cleaning rack details

PTFE cleaning rack details

PTFE cleaning rack details

Key Advantages

The use of PTFE provides a range of benefits essential for high-technology applications:

  • Superior Chemical Resistance: PTFE is virtually inert to most chemicals, including strong acids, bases, and organic solvents used in wafer etching and cleaning processes. This guarantees the carrier will not corrode, degrade, or leach impurities, protecting both the process chemistry and the wafer itself.
  • Exceptional Thermal Stability: With a wide operating temperature range (from -200°C to 260°C), these carriers can be used in both heated chemical baths and subsequent rinsing or drying steps without warping or losing structural integrity.
  • Ultimate Purity and Non-Contaminating: PTFE is an inherently pure material with an extremely low level of extractables. This prevents the introduction of ionic or organic contaminants onto the wafer surface, which is critical for maximizing device yield and performance.
  • Gentle, Non-Abrasive Contact: The material's low coefficient of friction and smooth surface ensure that delicate and highly polished wafer surfaces are not scratched or damaged during handling and processing.

Technical Specifications

Parameter Available Sizes
Standard Round Sizes 1", 2", 3", 4", 5", 6", 8", 12"
Standard Square Sizes 4" x 4" (Other custom sizes available upon request)

Applications

Our PTFE wafer carriers are designed for and trusted in a variety of high-stakes industries:

  • Semiconductor Manufacturing: Essential for wet-bench processes such as wafer cleaning (e.g., RCA clean), etching, stripping, and rinsing.
  • Research and Development: Ideal for laboratories working with novel materials, MEMS devices, and process development where flexibility and purity are key.
  • Photovoltaic (Solar) Cell Production: Used for handling silicon substrates during the texturing and cleaning stages of solar cell manufacturing.
  • Medical Device & Optics: Suitable for cleaning and chemical treatment of sensitive glass, quartz, or sapphire components.

Your Partner for Custom Solutions

We understand that standard sizes do not fit every unique application. Our core value lies in our ability to collaborate with clients to design and manufacture fully customized PTFE carriers. Whether you need a specific slot width for a non-standard wafer thickness, a different handle design for robotic automation, or a carrier for square or rectangular substrates, our engineering team is ready to deliver a solution. This bespoke approach ensures a perfect fit for your equipment, enhances process reliability, and protects your high-value assets.

To discuss your unique requirements and begin developing a custom solution that integrates seamlessly into your workflow, please contact us through our inquiry form. Our technical experts are ready to assist you from prototype to full-scale production.

FAQ

What Is An Ultra Low Temperature Freezer Used For?

An ultra low temperature freezer is primarily used in laboratories for the storage of sensitive biological samples such as DNA, vaccines, reagents, and other critical research materials at extremely low temperatures, typically around -86°C.

What Are Thermal Evaporation Sources?

Thermal evaporation sources are devices used in thermal evaporation systems to deposit thin films onto substrates. They work by heating a material (evaporant) to high temperatures, causing it to evaporate and then condense onto a substrate, forming a thin film.

What Are The Main Types Of Ultra Low Temperature Freezers Available?

Ultra low temperature freezers come in various sizes and capacities, ranging from compact 28L models to larger 938L units. They are designed as vertical freezers to optimize space and are built with features like stainless steel interiors and precise temperature control.

What Are The Main Types Of Thermal Evaporation Sources?

The main types of thermal evaporation sources include resistive evaporation sources, electron-beam evaporation sources, and flash evaporation sources. Each type uses different methods to heat the evaporant, such as resistive heating, electron beam heating, or direct contact with a hot surface.

What Is Optical Glass Used For?

Due to its exceptional level of clarity and durability, optical glass is the most commonly used material for a wide variety of optical applications, including: Lenses for analytical and medical equipment. Photographic lenses. Windows for optical systems and instruments.

How Does An Ultra Low Temperature Freezer Work?

Ultra low temperature freezers use advanced refrigeration technology to maintain a consistent internal temperature of -86°C. They are equipped with precise digital controls and energy-efficient cooling systems to ensure stable conditions for sensitive sample storage.

How Do Thermal Evaporation Sources Work?

Thermal evaporation sources work by passing electrical current through a resistive material, which heats up to high temperatures. This heat is transferred to the evaporant, causing it to melt and vaporize. The vapor then travels through a vacuum chamber and condenses onto a substrate, forming a thin film.

What Is The Composition Of Optical Glass?

About 95% of all glasses are of the "soda-lime" type, containing silicon dioxide (silica), Na2O (soda), and CaO (lime). Crown glass is a soda-lime-silica composite.

What Are The Advantages Of Using An Ultra Low Temperature Freezer?

The advantages include the ability to preserve the integrity of sensitive biological samples, maintain consistent ultra-low temperatures, and provide secure storage for critical research materials. These freezers are also energy-efficient and often feature durable stainless steel construction for longevity.

What Are The Advantages Of Using Thermal Evaporation Sources?

The advantages of thermal evaporation sources include high deposition rates, good directionality, excellent uniformity, and compatibility with various materials. They are also relatively simple and affordable, making them suitable for a wide range of applications in thin film deposition.

What Are The Most Common Optical Glasses?

The most common optical glasses for the IR spectrum are calcium fluoride, fused silica, germanium, magnesium fluoride, potassium bromide, sapphire, silicon, sodium chloride, zinc selenide, and zinc sulfide.

What Materials Are Ultra Low Temperature Freezers Typically Made Of?

Most ultra low temperature freezers feature stainless steel interiors for durability and resistance to extreme temperatures. The exteriors are usually made of robust materials designed to insulate and protect the internal environment.

What Applications Are Thermal Evaporation Sources Used For?

Thermal evaporation sources are used in various applications such as the production of optical coatings, semiconductor devices, and various types of thin films. They are particularly useful in industries that require precise control over the deposition of materials onto substrates.

Are Ultra Low Temperature Freezers Energy Efficient?

Yes, modern ultra low temperature freezers are designed to be energy-efficient, incorporating advanced cooling technologies and insulation to minimize power consumption while maintaining precise temperature control.

What Safety Features Do Ultra Low Temperature Freezers Have?

These freezers often include advanced safety features such as temperature alarms, door locks, and backup cooling systems to ensure sample security and prevent temperature fluctuations that could compromise stored materials.

Can Ultra Low Temperature Freezers Be Used For Industrial Applications?

While primarily designed for laboratory use, some ultra low temperature freezers and related equipment like chilling circulators can be adapted for industrial applications requiring precise low-temperature control, such as certain manufacturing processes or material testing.
View more faqs for this product

4.9

out of

5

Incredible quality and precision! These carriers are a game-changer for our lab workflows.

Elara Voss

4.8

out of

5

Fast delivery and excellent value. The customization options are top-notch!

Rohan Kapoor

4.7

out of

5

Durable and reliable. Perfect for high-precision semiconductor applications.

Anika Sokolov

4.9

out of

5

Superior craftsmanship! These PTFE carriers exceed expectations every time.

Dante Moretti

4.8

out of

5

Highly customizable and worth every penny. Our lab efficiency has skyrocketed!

Zara Al-Farsi

4.9

out of

5

Flawless performance and durability. A must-have for any advanced lab setup.

Liora Chen

4.7

out of

5

Quick turnaround and stellar quality. These carriers are a solid investment.

Nikolai Petrov

4.8

out of

5

Innovative design and robust build. Perfect for demanding semiconductor processes.

Sienna Okafor

4.9

out of

5

Exceptional precision and reliability. These carriers have transformed our operations.

Matteo Bianchi

4.8

out of

5

Outstanding value and performance. The customization is a huge plus!

Yara Hassan

4.9

out of

5

Top-tier quality and fast delivery. These carriers are worth every cent.

Kai Nakamura

4.7

out of

5

Reliable and durable. Perfect for high-tech lab environments.

Freya Lund

4.8

out of

5

Excellent craftsmanship and quick shipping. Highly recommend for precision work.

Rafael Silva

4.9

out of

5

Superior technology and build. These carriers are a lab’s best friend!

Aisha Malik

Products

Customizable PTFE Wafer Carriers for Semiconductor and Lab Applications

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