Products Bio-Chem Equipment High Pressure Reactor Customizable Laboratory High Temperature High Pressure Reactors for Diverse Scientific Applications
Customizable Laboratory High Temperature High Pressure Reactors for Diverse Scientific Applications

High Pressure Reactor

Customizable Laboratory High Temperature High Pressure Reactors for Diverse Scientific Applications

Item Number : KR-6H

Price varies based on specs and customizations


Max. Working Pressure
≤6 MPa
Temperature Range
Up to 240°C (Cryogenic use down to -120°C possible)
Volume
25~1000 ml
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Introduction

This laboratory-scale high-temperature, high-pressure reactor is an integrated system designed for precision, safety, and versatility in demanding research environments. It consists of a robust autoclave vessel housed within an intelligent heating and magnetic stirring control unit, providing a complete solution for hydrothermal synthesis, catalysis studies, and materials processing. Engineered for safety and reliability, the system features a protective explosion-proof enclosure and advanced control features, making it an indispensable tool for scientific innovation.

Key Features

  • Integrated Design:The system combines a high-pressure reactor vessel with a dedicated PID-controlled heating and stirring base. A protective housing encloses the reactor during operation, ensuring maximum user safety.
  • Durable and Inert Construction: The standard reactor is constructed from high-quality SU304L stainless steel. For experiments involving highly corrosive media, the vessel can be customized with superior materials such as 316L stainless steel, Hastelloy, or Titanium alloys.
  • High-Performance Liners: Each reactor is equipped with a removable PTFE liner to ensure chemical inertness and prevent sample contamination. Optional PPL or other advanced polymer liners are available for higher temperature and pressure applications.
  • Precision Instrumentation: The reactor head is fully equipped for process control, featuring a mechanical pressure gauge, dual needle valves for precise gas and liquid handling, and a dedicated port for an internal thermocouple.
  • Uncompromised Safety: Safety is paramount. The reactor is protected by a 7 MPa rupture disc to prevent over-pressurization, while the control unit includes automatic heating shut-off for over-temperature conditions and sensor failures.
  • Advanced Process Control: The heating base features a clear LCD screen displaying real-time temperature, stirring speed, and time. The advanced PID controller ensures exceptional accuracy (±1°C), while optional upgrades include programmable temperature ramps and 485 communication protocols for data logging and advanced automation.

Detail & Parts

Laboratory high-temperature and high-pressure reactor details

Laboratory high-temperature and high-pressure reactor details

Technical Specifications

Reactor Vessel Specifications

Laboratory high-temperature and high-pressure reactor details

Feature Specification
Volume (ml) 25, 50, 100, 150, 200, 250, 300, 500, 1000
Max. Working Pressure ≤6 MPa
Design Pressure 8 MPa
Temperature Range Up to 240°C (Cryogenic use down to -120°C possible)
Body & Lid Material Standard: SU304L Stainless Steel; Optional: 316L, Hastelloy, Titanium Alloy
Liner Material Standard: PTFE; Optional: PPL, Daikin M111 Imported Fluoropolymer
Valves Standard: 2x 3mm needle valves; Optional: 6mm diameter
Safety Device 7 MPa Rupture Disc
Pressure Gauge Mechanical Gauge (0-6 MPa); other ranges available
Options Acid-resistant PTFE coating for the reactor lid

Heating & Control Unit Specifications

Laboratory high-temperature and high-pressure reactor details

Feature Specification
Heating Method Standard: Electric Heating Mantle; Optional: Modular Block Heater
Heating Power 200 - 1000 W
Temperature Control PID with switchable internal/external sensor modes
Temperature Accuracy ±1°C
Stirring Speed Accuracy ±1 r/min
Display LCD for Temperature, Stirring Speed, and Timer
Over-Temp Protection Audible alarm and auto shut-off for >20°C overshoot
Sensor Fault Protection Audible alarm and auto shut-off if sensor signal is lost for >5 min
Timer Function Auto shut-off after a set time at the target temperature
Power Supply 220V / 50Hz
Options Programmable temperature control with 485 communication for data export

Applications

This versatile reactor system is ideal for a wide range of advanced applications across multiple scientific disciplines, including:

  • Materials Science: Synthesis of nanomaterials, zeolites, metal-organic frameworks (MOFs), and quantum dots.
  • Chemistry: High-pressure catalysis, polymerization reactions, and solvothermal synthesis.
  • Energy and Environmental: Biomass conversion, supercritical fluid experiments, and corrosion testing.
  • Geochemistry: Simulation of geological processes and mineral synthesis.

Value to Our Customers

Our commitment is to provide a solution that perfectly matches your research needs.

  • Fully Customizable: We tailor every aspect of the reactor—including volume, materials, pressure ratings, and instrumentation—to your specific experimental parameters.
  • Reliability in Extreme Conditions: With high-quality materials and robust safety features, our reactors provide a secure and stable environment for your most critical experiments.
  • Enhanced Experimental Repeatability: Precision control over temperature, pressure, and stirring speed ensures consistent conditions, leading to more reliable and repeatable results.

Whether you are developing novel nanomaterials, studying catalytic processes, or require a specialized environment for high-pressure synthesis, our team is ready to engineer a solution tailored to your exact specifications. Discuss your experimental requirements with our specialists to design your ideal reactor system.

Contact us today via our #ContactForm to get started.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Are The Main Types Of Glass Materials Available?

The main types of glass materials include Alkali-free/Boro-aluminosilicate glass, Optical ultra-clear glass, K9 quartz glass, Soda-lime optical glass, High-temperature resistant optical quartz glass, Glass oscillating beads, High borosilicate glass stirring rods, Glassy carbon sheets, Infrared silicon lenses, Glassy carbon electrodes, Glass tissue grinders, Micro-injectors, Lab pellet presses, and PTFE measuring cylinders.

What Are Thermal Evaporation Sources?

Thermal evaporation sources are devices used in thermal evaporation systems to deposit thin films onto substrates. They work by heating a material (evaporant) to high temperatures, causing it to evaporate and then condense onto a substrate, forming a thin film.

What Are The Main Types Of Battery Materials?

The main types of battery materials include cylindrical battery steel cases, nickel-aluminum tabs for soft pack lithium batteries, aluminum-plastic flexible packaging films, lithium cobaltate materials, polyethylene separators, and conductive carbon cloths/papers/felts.

What Are The Applications Of Borosilicate Glass?

Borosilicate glass is highly resistant to thermal expansion, making it suitable for applications that require resistance to temperature changes, such as laboratory glassware and cooking utensils. It is also used in optical applications due to its clarity and durability.

What Are The Main Types Of Thermal Evaporation Sources?

The main types of thermal evaporation sources include resistive evaporation sources, electron-beam evaporation sources, and flash evaporation sources. Each type uses different methods to heat the evaporant, such as resistive heating, electron beam heating, or direct contact with a hot surface.

What Are The Applications Of Battery Materials?

Battery materials are used in various types of batteries such as lithium-ion, nickel-cadmium, nickel-metal hydride, and lead-acid batteries. They are essential for the structural integrity, electrical conductivity, and safety of the batteries.

What Are The Advantages Of Using Optical Glass In Laboratory Settings?

Optical glass is manufactured using specific chemicals that enhance properties crucial for optics applications, such as clarity, refractive index, and durability. It is widely used in telecommunications, astronomy, and other fields requiring precise light manipulation.

How Do Thermal Evaporation Sources Work?

Thermal evaporation sources work by passing electrical current through a resistive material, which heats up to high temperatures. This heat is transferred to the evaporant, causing it to melt and vaporize. The vapor then travels through a vacuum chamber and condenses onto a substrate, forming a thin film.

How Do Battery Materials Enhance Battery Performance?

Battery materials enhance performance by improving rate capability, reducing thermal effects, ensuring safe electrolyte properties, and facilitating the passage of lithium ions. For example, cylindrical battery steel cases suppress battery polarization, and polyethylene separators allow the passage of lithium ions while inhibiting electron transport.

How Is Soda-lime Glass Manufactured, And What Are Its Applications?

Soda-lime glass is created by floating molten glass on molten tin, ensuring uniform thickness and exceptionally flat surfaces. It is widely favored as an insulating substrate for thin/thick film deposition in laboratory settings.

What Are The Advantages Of Using Thermal Evaporation Sources?

The advantages of thermal evaporation sources include high deposition rates, good directionality, excellent uniformity, and compatibility with various materials. They are also relatively simple and affordable, making them suitable for a wide range of applications in thin film deposition.

What Is The Role Of Polyethylene Separators In Lithium-ion Batteries?

Polyethylene separators are crucial components in lithium-ion batteries, positioned between the positive and negative electrodes. They allow the passage of lithium ions while preventing electron transport, which affects the battery's capacity, cycle life, and safety.

What Makes K9 Quartz Glass Suitable For Optical Applications?

K9 glass, also known as K9 crystal, is a type of optical borosilicate crown glass renowned for its exceptional optical properties, including high clarity and precise refractive index, making it ideal for various optical applications.

What Applications Are Thermal Evaporation Sources Used For?

Thermal evaporation sources are used in various applications such as the production of optical coatings, semiconductor devices, and various types of thin films. They are particularly useful in industries that require precise control over the deposition of materials onto substrates.

Why Are Conductive Carbon Cloths/papers/felts Important In Battery Applications?

Conductive carbon cloths/papers/felts are important in battery applications for their high conductivity and reliability in electrochemical experiments. They ensure accurate results and can be customized to fit specific needs.

What Are The Benefits Of Using PTFE Measuring Cylinders In Laboratories?

PTFE cylinders are chemically inert over a wide temperature range (up to 260º C), have excellent corrosion resistance, and maintain a low coefficient of friction, ensuring ease of use and cleaning. They are a rugged alternative to traditional glass cylinders.

What Are The Advantages Of Using Aluminum-plastic Flexible Packaging Films For Lithium Batteries?

Aluminum-plastic flexible packaging films offer excellent electrolyte properties and enhance the safety of soft-pack lithium batteries. Unlike metal case batteries, pouch batteries wrapped in this film are safer and more resistant to leaks.

Why Is Glass A Preferred Material For Laboratory Equipment?

Glass has a smooth surface that offers an excellent view of what is going on inside the equipment, enhancing the efficiency of inspection in each process. It is also clear and provides good optical properties, making it a preferred material for laboratory equipment.

How Does The Lithium Cobaltate Material Contribute To Battery Performance?

Lithium cobaltate (LiCoO2) is a key material in battery manufacturing, used in various forms such as sputtering targets, powders, and wires. It contributes to the battery's performance by providing a stable and efficient source of lithium ions, which are essential for the battery's operation.

What Is The Function Of Battery Internal Resistance Testers?

Battery internal resistance testers are used to assess various aspects of battery performance, including charging and discharging functions, internal resistance, voltage, protection features, capacity, overcurrent, and short circuit protection time.

Why Are Nickel-aluminum Tabs Important In Battery Manufacturing?

Nickel-aluminum tabs are crucial in battery manufacturing for their role in connecting the positive and negative electrodes. They are used in both cylindrical and pouch batteries, ensuring efficient electrical conductivity and structural integrity.
View more faqs for this product

4.8

out of

5

Incredible quality and precision! These reactors have transformed our lab's efficiency. Worth every penny!

Elara Voss

4.9

out of

5

Fast delivery and top-notch performance. The customization options are a game-changer for our research.

Rafael Mendoza

4.7

out of

5

Durable and reliable under extreme conditions. Perfect for high-pressure experiments. Highly recommend!

Anika Patel

4.9

out of

5

Cutting-edge technology at its finest. Our lab's productivity has skyrocketed since we got these reactors.

Lars Bjornsson

4.8

out of

5

Exceptional value for money. The build quality is outstanding, and they handle high temps flawlessly.

Yuki Tanaka

4.7

out of

5

Superb craftsmanship and easy to use. These reactors have exceeded all our expectations.

Isabella Costa

4.9

out of

5

A must-have for any serious lab. The performance is unmatched, and the delivery was lightning-fast.

Nikolai Petrov

4.8

out of

5

Innovative design and robust construction. Perfect for diverse scientific applications. Love it!

Zara Al-Farsi

4.7

out of

5

Highly customizable and built to last. These reactors are a fantastic investment for any lab.

Mateo Silva

4.9

out of

5

Top-tier performance and durability. The reactors handle extreme conditions with ease. Impressive!

Freya Olsen

4.8

out of

5

Precision engineering at its best. These reactors have significantly boosted our research capabilities.

Chen Wei

4.7

out of

5

Reliable and efficient. The customization options make these reactors ideal for any lab setup.

Alessio Romano

Products

Customizable Laboratory High Temperature High Pressure Reactors for Diverse Scientific Applications

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High Pressure Reactor

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