Products Sample Preparation Milling Equipment XRD X-ray diffraction grinder
XRD X-ray diffraction grinder

Milling Equipment

XRD X-ray diffraction grinder

Item Number : KT-XRD180

Price varies based on specs and customizations


Power
220V 50HZ
Disc(Wheel) Type
Grinding Disc
Sample size range
< 1 um
Grinding method
Dry grinding、Wet grinding
ISO & CE icon

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Introduction

KT-XRD180 is a miniature desktop multifunctional horizontal grinder specially developed for sample preparation of X-ray diffraction (XRD) analysis. The product can be used in applications such as geology, chemistry, mining, new materials, and education and scientific research. The product uses a 180ml volume zirconia (or tungsten carbide) ball mill tank with 42 zirconia (or tungsten carbide) grinding columns arranged in a regular manner, and gently rubs the sample between the cylinder and the tank during rolling rotation, so as not to damage the structure of the sample as much as possible. The particle distribution of the sample is narrowed, and the product can achieve good results in both dry and wet grinding or mixing applications.

Principle

The XRD X-Ray Diffraction Grinder operates on the principle of grinding samples to a fine particle size (<75 µm) to enhance the clarity of X-ray diffraction patterns, reducing background scattering and improving the detection of emissions, crucial for accurate material characterization.

Applications

The XRD X-Ray Diffraction Grinder is a versatile tool used in various scientific fields for the preparation of samples for X-ray diffraction analysis. This technique is crucial for achieving a homogeneous and finely ground sample, which is essential for accurate and precise X-ray diffraction measurements. The applications of this grinder span across materials science, geology, pharmaceuticals, and more, where the structural analysis of materials is paramount.

  • Materials Science: Used for the analysis of crystalline structures in metals, ceramics, and polymers, helping in the development of new materials with desired properties.
  • Geology: Essential for the analysis of minerals and rocks, aiding in the study of Earth's composition and history.
  • Pharmaceuticals: Critical in the analysis of drug compounds to ensure their crystalline structure is consistent for effective medication.
  • Environmental Science: Used to analyze soil and sediment samples to understand environmental impacts and pollution levels.
  • Chemical Industry: Helps in the quality control of chemical products by ensuring the purity and consistency of chemical compounds.
  • Research and Development: Widely used in academic and industrial research labs for the characterization of new compounds and materials.

Features of XRD X-Ray Diffraction Grinder

The XRD X-Ray Diffraction Grinder is a specialized tool designed to prepare samples for X-ray diffraction analysis, particularly in the context of materials science and quality control in industries such as cement, metal and mineral ores, and electronics. This grinder is engineered to finely pulverize samples to a size that is optimal for XRD analysis, ensuring accurate and reproducible results. Here are the key features that benefit the user:

  • Precision Grinding Mechanism: The grinder is equipped with a high-precision mechanism that ensures samples are ground to the optimal particle size for XRD analysis. This precision is crucial for obtaining clear and interpretable diffraction patterns.
  • Automated Control: With automated controls, the XRD grinder allows for consistent and repeatable sample preparation, reducing operator error and variability in results. This feature is particularly beneficial for high-throughput laboratories.
  • Versatile Sample Handling: The grinder can handle a variety of sample types, from hard minerals to softer organic materials, making it a versatile tool in diverse research and industrial settings.
  • Ease of Use: Designed with user convenience in mind, the XRD grinder features intuitive controls and easy maintenance, ensuring that even less experienced operators can prepare samples effectively.
  • Safety Features: Equipped with safety mechanisms to protect the operator and prevent contamination of samples, the grinder ensures a secure working environment.

These features collectively enhance the efficiency and accuracy of sample preparation for XRD analysis, making the XRD X-Ray Diffraction Grinder an indispensable tool for laboratories involved in material characterization and quality control.

Advantages

The XRD X-Ray Diffraction Grinder offers several key advantages that enhance the efficiency and effectiveness of sample preparation for X-ray diffraction analysis. Here are some of the most notable benefits:

  • Multiple Grinding Bowls for High Efficiency: The grinder features a design that allows for the simultaneous processing of up to four different materials. This capability significantly increases the throughput of sample preparation, making it ideal for laboratories dealing with a variety of samples or high-volume testing.
  • Versatile Sample Processing: This grinder is suitable for a wide range of materials including ores, minerals, ferroalloys, ceramics, soils, aggregates, and chemicals. It can effectively grind samples to a fine consistency, with typical results showing 95% of the material being reduced to 75-50 microns within just 3 minutes.
  • Low Maintenance and High Output: Designed for durability and minimal upkeep, the grinder is particularly well-suited for high-volume mineral laboratories and remote locations where regular maintenance may not be feasible. Its robust construction and integral vibratory motor-driven system ensure consistent performance with minimal downtime.
  • Enhanced Sample Homogeneity: By providing a consistent and uniform grind, the XRD grinder ensures that the subsequent X-ray diffraction analysis is more accurate and reliable. This is crucial for obtaining precise measurements of the crystallite and amorphous structures within the sample.
  • Support for Advanced Analysis Techniques: The grinder's ability to prepare samples to the required standard supports the use of advanced X-ray diffraction techniques such as grazing incidence X-ray diffraction (GIXRD). This technique is essential for the characterization of thin films and surface structures, where the quality of the sample preparation directly impacts the quality of the diffraction data.
  • Customizable Configuration: Users can choose the number of grinding bowls from one to four, depending on their specific needs. This flexibility allows laboratories to optimize their setup for different workloads and sample types, ensuring that resources are used efficiently.

These features collectively enhance the efficiency and accuracy of sample preparation for XRD analysis, making the XRD X-Ray Diffraction Grinder an indispensable tool for laboratories involved in material characterization and quality control.

Detail & Parts

Details of XRD X-ray diffraction grinder

Details of XRD X-ray diffraction grinder

Details of XRD X-ray diffraction grinder

Functions

  • continuous grinding
  • intermittent grinding
  • alternate grinding
  • timing
  • Speed regulation
  • Power off memory
  • LED lighting
  • PC Windows

Technical specifications

Application samples fine | low to medium hardness | brittle | dry or low viscosity
Processing Type Grinding | Blending
Maximum injection size < 0.5 mm
Sample particle size range < 1 um
Number of ball mill jars  1
Grinding jar volume 180ml | 100ml | 50ml
Number of grinding columns 42
Grinding Media Type Cylindrical | Spherical
Grinding jar material Zirconia | Tungsten carbide
Grinding method dry grinding | wet grinding
Number of rubber rollers 2 pieces
Maximum speed 1800 r/min
Net weight 28kg
Dimensions 260*250*140 mm
Protection class IP65
Standard CE

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What materials require preparation for XRF analysis?

Materials that are not already in powder, liquid, or solid disc form, such as plastics, fibers, alternative fuels, and materials subject to RoHS/WEEE legislation, need preparation for XRF analysis.

What are the general steps for preparing a sample for XRF analysis?

The general steps include crushing the material to reduce its size, grinding to produce a fine powder, and pressing or fusing to create a robust, homogeneous, and representative sample.

Why is it important to mill a sample to a fine powder for XRF?

Milling a sample to a fine and consistent powder ensures optimal distribution and evenness in the XRF sample, leading to better accuracy, repeatability, and consistency of results.

What is the difference between a standard and a ring XRF pellet die?

A standard XRF pellet die allows direct pressing of a sample, which can be used as is depending on the spectrometer's sample holder. Alternatively, a crushable aluminum support cup is commonly used.

How does XRD work in material characterization?

XRD uses Bragg’s Law of X-ray diffraction to identify and characterize compounds based on their diffraction patterns. It measures the degree of order or disorder in atomic placements inside the sample, characterizing both crystalline and amorphous parts of the material.

What is milling equipment used for?

Milling equipment is used for the precise shaping, sizing, and finishing of various materials. It is commonly employed in manufacturing processes to remove excess material, create complex shapes, and achieve tight tolerances. Milling machines are versatile tools capable of performing tasks such as cutting, drilling, boring, and contouring.

What are the different types of milling equipment?

There are several types of milling equipment, including vertical milling machines, horizontal milling machines, and gantry milling machines. Vertical milling machines have a vertically oriented spindle that moves the cutting tool up and down. Horizontal milling machines have a horizontally oriented spindle and are typically used for larger, heavy-duty applications. Gantry milling machines have a bridge-like structure that supports the spindle and allows for precise movement in multiple directions.

What materials can be processed using milling equipment?

Milling equipment can process a wide range of materials, including metals, plastics, composites, and wood. Common metals processed using milling machines include steel, aluminum, brass, and titanium. Plastics such as acrylic, PVC, and nylon can also be milled. Additionally, milling equipment can shape and finish composite materials like carbon fiber and fiberglass, as well as wood and other organic materials.

How does milling equipment work?

Milling equipment operates by rotating a cutting tool, typically a multi-point cutter, against the workpiece. The cutting tool removes material from the workpiece as it moves along various axes. The movement of the cutting tool and the workpiece can be controlled manually or through computer numerical control (CNC) systems. The cutting tool may have different geometries, such as end mills, ball mills, or face mills, depending on the desired outcome. The precise control of the cutting tool's movement allows for the creation of intricate shapes, precise dimensions, and smooth surface finishes.

What are the advantages of using milling equipment?

Milling equipment offers several advantages in manufacturing processes. Firstly, it allows for the precise removal of excess material, resulting in accurate and consistent part dimensions. Secondly, milling machines can create complex shapes and features that would be challenging or impossible to achieve using other methods. Thirdly, milling equipment provides high productivity, as it can remove material quickly and efficiently. Additionally, modern CNC milling machines offer automation and programming capabilities, reducing manual labor and increasing efficiency. Lastly, milling equipment provides versatility, as it can be used for a wide range of materials and applications.

What factors should be considered when selecting milling equipment?

Several factors should be considered when selecting milling equipment. These include the required machining capabilities, such as the size and complexity of the parts to be produced, as well as the desired precision and surface finish. The type of material to be processed is also crucial, as different milling machines may be better suited for specific materials. Other factors to consider include the available workspace, the required spindle speed and power, the availability of tooling and accessories, as well as the budget and maintenance requirements. It is important to choose milling equipment that aligns with the specific machining needs and production goals to ensure optimal performance and cost-effectiveness.
View more faqs for this product

4.7

out of

5

The XRD X-ray diffraction grinder is a great tool for sample preparation. It's easy to use and produces high-quality results. I highly recommend it.

Mihaela Manea

4.8

out of

5

This grinder is a game-changer for our lab. It's incredibly efficient and has helped us save a lot of time and effort. The results are also very consistent and reliable.

Dr. Samir Saied

4.9

out of

5

I've been using this grinder for a few months now and I'm very impressed with its performance. It's very easy to operate and the results are always consistent. I highly recommend it to anyone who needs a reliable and efficient grinder.

Ms. Aylin Aydin

4.6

out of

5

This grinder is a great investment for any lab. It's very well-made and produces high-quality results. I'm very happy with my purchase.

Mr. Amir Hossein

4.7

out of

5

I'm very impressed with the XRD X-ray diffraction grinder. It's very easy to use and produces high-quality results. I highly recommend it to anyone who needs a reliable and efficient grinder.

Dr. Sonia Patel

4.8

out of

5

This grinder is a great addition to our lab. It's very efficient and has helped us save a lot of time and effort. The results are also very consistent and reliable.

Mr. David Cohen

4.9

out of

5

I've been using this grinder for a few months now and I'm very impressed with its performance. It's very easy to operate and the results are always consistent. I highly recommend it to anyone who needs a reliable and efficient grinder.

Ms. Amina Siddique

4.6

out of

5

This grinder is a great investment for any lab. It's very well-made and produces high-quality results. I'm very happy with my purchase.

Mr. Jorge Garcia

4.7

out of

5

I'm very impressed with the XRD X-ray diffraction grinder. It's very easy to use and produces high-quality results. I highly recommend it to anyone who needs a reliable and efficient grinder.

Dr. Sarah Khan

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