Milling Equipment
Liquid nitrogen cryogenic vibration ball mill
Item Number : Kt-VBM100
Price varies based on specs and customizations
- Maximum injection size
- < 5 mm
- Sample particle size range
- 20um
- Grinding amount
- 1g-20g
- Vibration frequency
- 3000-3600r/min
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Introduction
KT-VBM100 is a laboratory desktop high-performance vibrating ball mill and sieving dual-purpose small and lightweight instrument. The vibrating platform with a vibration frequency of 36,000 times/min provides energy. The grinding ball with a diameter of 60mm and a volume of 150ml is used for grinding. The mortar, through the violent collision of the ball and the mortar, is used for conventional grinding of hard, brittle, and materials. At the same time, liquid nitrogen can be poured into the mortar to improve the brittleness of soft, elastic, fibrous, and other difficult-to-handle samples. For crushing or grinding, KT-VBM100 can also be used as a sieving machine with 2-5 layers of analytical sieves with a diameter of 100-150mm and a precision of 20µm-63mm. The sieving weight is 3kg, and it can be used for dry sieving or wet sieving.
- Liquid nitrogen cryogenic vibration ball mill
- Processing principle: impact force
- Application sample characteristics: medium and low hardness | brittle | elastic | fibrous | soft
- Processing Type: Grinding | Sieving
- Main functions: continuous operation|intermittent operation|timing start|timer|one key repeat|power-off memory|temperature monitoring
- Additional features: Quick-lock platen with viewing window | Funnel for pouring liquid nitrogen | Grinding chamber exhaust
Applications
The Liquid Nitrogen Cryogenic Vibration Ball Mill is a specialized piece of equipment designed for grinding and pulverizing materials under ultra-low temperatures, utilizing liquid nitrogen as a cooling agent. This technology is particularly beneficial for materials that are heat-sensitive or prone to degradation at higher temperatures. The applications of this mill are diverse and cater to various industries where maintaining the integrity of materials is paramount.
- Material Science: Ideal for processing metallic powders and microstructured particles, especially those that require low-temperature conditions to prevent oxidation and maintain structural integrity.
- Pharmaceuticals: Useful for grinding temperature-sensitive pharmaceutical compounds and biological samples, ensuring minimal degradation and preserving their efficacy.
- Chemical Processing: Effective in pulverizing chemicals that are unstable at higher temperatures, facilitating safer and more efficient chemical reactions.
- Food and Beverage: Applicable in the production of fine powders from temperature-sensitive food ingredients, enhancing product quality and consistency.
- Plastics and Polymers: Essential for grinding plastics and polymers at low temperatures to prevent thermal degradation and maintain the physical properties of the materials.
- Research and Development: Widely used in laboratories for experimental purposes, particularly in studies involving the mechanical and thermal properties of materials.
- Environmental Remediation: Helps in the processing of materials used in environmental cleanup, ensuring that the materials remain effective and stable under controlled temperatures.
Features
The Liquid Nitrogen Cryogenic Vibration Ball Mill is a cutting-edge laboratory equipment designed to handle the grinding of brittle and heat-sensitive materials. This innovative tool leverages the power of cryogenic temperatures, typically below -150 °C, to ensure the preservation of sample integrity, particularly crucial for materials such as plastics, rubber, and biological samples. Here are the key features that make this mill stand out:
- Ultra-Low Temperature Grinding: Utilizes liquid nitrogen to cool the grinding chamber, ensuring minimal thermal degradation and optimal preservation of chemical and physical properties of the samples.
- Fine and Uniform Particle Production: Capable of producing particles with tolerances less than 5 μm, ensuring a high level of precision and uniformity in the ground material.
- Cryomilling Technology: Combines cryogenic temperatures with mechanical milling to achieve nanostructured microstructures, suppressing recovery and recrystallization for finer grain structures.
- Versatile Material Processing: Suitable for a wide range of materials including electronics, ceramics, chemicals, powdered metals, and pharmaceuticals, with options for different tank linings such as stainless steel, ceramic, and PTFE.
- Advanced Control Systems: Features a vibratory feeder and a helical screw conveyor with adjustable speeds, allowing precise control over the grinding process and the feed rate of materials.
- Efficient Nitrogen Circulation: Vaporized nitrogen is recycled back into the system, enhancing the efficiency of the cryogenic process and reducing waste.
These features not only enhance the grinding efficiency but also ensure that the integrity of sensitive materials is maintained, making the Liquid Nitrogen Cryogenic Vibration Ball Mill an indispensable tool for advanced materials research and processing.
Detail & Parts
Technical specifications
| Maximum injection size | < 5 mm |
| Sample particle size range | 20um |
| Grinding amount | 1g-20g |
| Vibration frequency | 3000-3600r/min |
| Vibration amplitude | 3mm |
| Vibration mode | two dimensional |
| Liquid nitrogen freezing method | Immersion |
| Grinding temperature | -196°C — 40°C |
| Ball mill material | Stainless Steel | Tungsten Carbide | Zirconia |
| Number of ball mill jars | 1 |
| Ball mill tank volume | 150ml |
| Grinding ball material | Stainless Steel | Tungsten Carbide | Zirconia |
| Grinding Ball Diameter | 40-60mm |
| Grinding method | Dry Grinding | Wet Grinding | Cryogenic Grinding |
| Screening method | dry sieving | wet sieving |
| Mesh Diameter | 100mm | 150mm |
| Dry screening range | 20um - 63mm |
| Wet screening range | 20um - 10mm |
| Maximum sieving weight | 3kg |
| Screen layers | 2-5 floors |
| Drive mod | mechanical drive |
| Electrical description | 100-120V/200-240V AC, 50-60Hz, 150W |
| Power port | National Standard | European Standard | American Standard | British Standard, etc. |
| Net weight | 35kg |
| Dimensions (width, depth and height) | 400*300*200mm |
| Protection class | IP65 |
| Standard | CE |
| Additional items | Wet Screening Locking Platen and Screen Bottom with Nozzles, PC Shield for Cryogenic Grinding |
Advantages
The Liquid Nitrogen Cryogenic Vibration Ball Mill offers a range of advantages that enhance the grinding process, particularly for heat-sensitive and brittle materials. Here are the key benefits:
- Enhanced Material Integrity: By using liquid nitrogen to cool the grinding chamber, the mill preserves the chemical and physical properties of materials, especially crucial for plastics, rubber, and biological samples. This ensures minimal thermal degradation and maintains sample integrity.
- Optimized Particle Size and Distribution: The cryogenic environment allows for the production of fine and uniform particles. This is particularly beneficial for applications requiring precise particle size distribution, enhancing the overall quality of the ground product.
- Increased Productivity and Throughput: The mill's design and operation facilitate higher production rates and increased throughput. This is achieved through optimized particle size and efficient grinding mechanisms, leading to increased productivity.
- Reduced Wear on Grinding Equipment: The use of liquid nitrogen helps in reducing the temperature of the grinding process, which in turn decreases wear on the grinding equipment. This extends the lifespan of the machinery and reduces maintenance costs.
- Elimination of Caking and Clogging: Cryogenic grinding prevents caking and clogging within the mill, which are common issues in traditional grinding methods. This ensures a smoother operation and continuous production flow.
- Energy Efficiency: The cryogenic mill operates with lower energy consumption compared to conventional mills. This not only reduces operational costs but also makes the process more environmentally friendly.
- Improved Pouring Properties: The finely ground materials produced by the cryogenic mill improve the pouring properties of the product, which is beneficial in various industrial applications.
- Reduction in Microbial Load: The ultra-low temperatures used in cryogenic grinding also help in reducing the microbial load in the ground materials, enhancing the safety and quality of the final product.
- Separation of Composite Materials: The mill aids in the separation of composite materials within the grinding chamber, which is crucial for materials with multiple components.
- Lower Grinding Costs: Overall, the combination of higher efficiency, reduced wear, and lower energy consumption leads to lower grinding costs, making the Liquid Nitrogen Cryogenic Vibration Ball Mill a cost-effective solution for grinding applications.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
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What types of materials are best suited for processing in a Cryogenic Mill?
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4.8
out of
5
Excellent mill for grinding various materials. The cryogenic feature is a game-changer for temperature-sensitive samples.
4.9
out of
5
This mill has exceeded our expectations. The speed and efficiency of the grinding process are remarkable.
4.7
out of
5
The mill is very user-friendly and produces consistent results. We've seen a significant improvement in our sample preparation time.
4.6
out of
5
The build quality of this mill is top-notch. It's evident that KINTEK SOLUTION puts a lot of care into their products.
4.9
out of
5
The technical support from KINTEK SOLUTION is outstanding. They were very responsive and helpful when we had questions about the mill.
4.8
out of
5
The mill is very versatile and can handle a wide range of materials. We've been able to use it for both dry and wet grinding applications.
4.7
out of
5
The mill is very quiet, which is a big plus for our lab. It doesn't disrupt our other experiments.
4.9
out of
5
The mill is very easy to clean and maintain. It saves us a lot of time and effort.
4.8
out of
5
Overall, we are very satisfied with the Liquid nitrogen cryogenic vibration ball mill. It's a valuable addition to our lab.
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