The most common cause of hydraulic failures is contamination of the hydraulic fluid, often due to poor maintenance practices, such as not regularly inspecting and replacing filters, and issues with pipe joints leading to oil leakage or contamination.
Contamination of Hydraulic Fluid: Hydraulic systems rely on clean hydraulic fluid to function effectively. Contamination can occur in various forms, such as dirt, metal particles, water, or even air. This contamination can lead to several problems:
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Clogged Filters: As mentioned in the reference, dirty or clogged filters can prevent the hydraulic system from reaching optimal pressure. Filters are crucial for maintaining the purity of the hydraulic fluid, and when they are not regularly inspected and replaced, they can become clogged with contaminants, reducing their efficiency and leading to system failures.
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Oil Contamination: Contaminated oil can damage the internal components of the hydraulic system, leading to increased wear and potential system failure. The reference highlights that the oil might be contaminated, which can be a direct cause of hydraulic system malfunctions.
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Pipe Joint Problems: Issues at the pipe joints, such as oil leakage or contamination, can introduce foreign particles into the hydraulic system. This not only contaminates the oil but also affects the overall pressure and efficiency of the system, potentially leading to system breakdowns.
Maintenance and Inspection: Regular maintenance and inspection are critical to preventing hydraulic failures. The reference emphasizes the importance of conducting regular inspections to ensure there are no leaks in the system, including equipment and related accessories like downstream and upstream piping. Proper maintenance includes:
- Replacing Filters: Regular replacement of filters helps maintain the cleanliness of the hydraulic fluid, preventing clogging and ensuring optimal system performance.
- Inspecting Pipe Joints: Regular checks of pipe joints can prevent oil leakage and contamination, ensuring the integrity of the hydraulic system.
Conclusion: Contamination of hydraulic fluid due to poor maintenance practices, including clogged filters and issues with pipe joints, is the most common cause of hydraulic failures. Regular inspection and maintenance are essential to prevent such failures, ensuring the longevity and efficiency of hydraulic systems.
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