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Electric Rotary Kiln Small Rotary Furnace Biomass Pyrolysis Plant

Electric Rotary Kiln

Electric Rotary Kiln Small Rotary Furnace Biomass Pyrolysis Plant

Item Number : RBPF

Price varies based on specs and customizations

Working temperature
200-1100 ℃
Controller
PID
ISO & CE icon

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Introduction

A Rotary Biomass Pyrolysis Furnace Plant is a device used to convert biomass into biochar, bio-oil, and syngas through a thermochemical process known as pyrolysis. Pyrolysis involves heating biomass in the absence of oxygen to break it down into its constituent components. The resulting products can be used for various applications, such as energy production, soil amendment, and the production of biofuels and chemicals.

The Rotary Biomass Pyrolysis Furnace Plant consists of a rotating cylindrical reactor where the biomass is heated and decomposed. The reactor is typically heated using an external heat source, such as an electric heater or a gas burner. The rotation of the reactor ensures uniform heating of the biomass and promotes efficient heat transfer.

The products of pyrolysis are separated and collected based on their physical and chemical properties. Biochar, a solid residue rich in carbon, is discharged from the reactor, while bio-oil and syngas are condensed and collected. The bio-oil can be further refined into biofuels or used as a feedstock for chemical production. Syngas, a mixture of gases including hydrogen, carbon monoxide, and methane, can be used as a fuel or as feedstock for the production of chemicals.

Rotary Biomass Pyrolysis Furnace Plants offer several advantages, including high efficiency, low emissions, and the ability to process a wide range of biomass feedstocks. They are widely used in industries such as agriculture, forestry, and waste management for the production of renewable energy and value-added products from biomass.

Applications

Rotary Biomass Pyrolysis Furnace Plants are widely used in various industries due to their versatility and efficiency in converting organic materials into valuable products. Here are the main application areas of this equipment:

  • Waste management: Pyrolysis furnaces play a crucial role in waste management by converting biomass waste, such as wood, bamboo, coconut shells, rice hulls, and garden waste, into biochar. This process helps reduce the amount of waste sent to landfills and promotes sustainable waste disposal practices.
  • Biofuel production: Rotary Biomass Pyrolysis Furnace Plants are employed in the production of biofuels, such as bio-oil and syngas, from biomass sources. These fuels are renewable and environmentally friendly alternatives to fossil fuels, contributing to the reduction of greenhouse gas emissions.
  • Chemical production: The pyrolysis process can be utilized to produce a range of valuable chemicals, including activated carbon, biochar, and other carbon-based materials. These products find applications in various industries, such as pharmaceuticals, cosmetics, and agriculture.
  • Research and development: Rotary Biomass Pyrolysis Furnace Plants are widely used in research and development laboratories to study the thermal behavior and decomposition characteristics of various organic materials. This knowledge aids in the optimization of pyrolysis processes and the development of new applications.
  • Carbon sequestration: Pyrolysis can contribute to carbon sequestration efforts by converting biomass into stable carbon-rich biochar. This biochar can be used as a soil amendment, enhancing soil fertility and reducing atmospheric carbon dioxide levels.

Detail&Parts

Vacuum sealed high temperature electric heating rotary pyrolysis furnace
Vacuum sealed high temperature electric heating rotary pyrolysis furnace
Pyrolysis carbon solids
Pyrolysis carbon solids

Continuous production rotary pyrolysis furnace

Biomass pyrolysis pilot furnace system
Biomass pyrolysis pilot furnace system

Features

  • Wide range working temperature from 200℃ to 1100℃:** Allows for precise control of the pyrolysis process for optimal results.
  • High accurate temperature control with PID thermal controller:** Ensures consistent and accurate temperature maintenance, critical for successful pyrolysis.
  • Excellent vacuum sealed system, precise controlled atmosphere:** Prevents oxygen from entering the furnace, creating an ideal environment for pyrolysis.
  • Compact full system setup, ideal for researching labs small batch or pilot production:** Saves space and resources, making it suitable for various applications.
  • Automatic batch type continuous feeding device for even material feeding and distributing:** Automates the feeding process, ensuring uniform material distribution for efficient pyrolysis.
  • Indirect heating tube chamber with rotating and tilting function, premium heating uniformity:** Distributes heat evenly throughout the material, maximizing pyrolysis efficiency.
  • Dynamic rotary vacuum sealing for the target pyrolysis solids discharging and collecting:** Facilitates easy and efficient collection of pyrolysis solids.
  • Pre-heating and assisting heating for accurate collecting of the target decomposing gases:** Captures target gases effectively, allowing for further analysis or utilization.
  • Optional cold trap and condenser device setup for easy control of target liquids produced:** Condenses and collects liquid products, providing additional options for product recovery.
  • Optional gas emissions ignition device to burn the harmful gases before releasing to the air:** Minimizes environmental impact by eliminating harmful gas emissions.
  • Optional syngas online detecting and monitoring function for various target gases like CO, CO2, CH4, H2, N2, C2H6, C3H8:** Allows for real-time monitoring of syngas composition, enabling process optimization and product quality control.

Advantages

Wide range working temperature from 200℃ to 1100℃:** This allows the furnace to be used for a variety of applications, including the processing of different types of biomass materials.

High accurate temperature control with PID thermal controller:** This ensures precise control of the furnace temperature, which is important for achieving optimal pyrolysis results.

  • Excellent vacuum sealed system, precise controlled atmosphere:** This helps to create an oxygen-free environment inside the furnace, which is essential for the pyrolysis process.
  • Compact full system setup, ideal for researching labs small batch or pilot production:** The furnace is compact and easy to set up, making it ideal for use in research laboratories or for small-scale production.
  • Automatic batch type continuous feeding device for even material feeding and distributing:** This helps to ensure that the biomass material is evenly distributed inside the furnace, which promotes consistent pyrolysis results.
  • Indirect heating tube chamber with rotating and tilting function, premium heating uniformity:** This provides uniform heating of the biomass material, which helps to improve the efficiency of the pyrolysis process.
  • Dynamic rotary vacuum sealing for the target pyrolysis solids discharging and collecting:** This allows for easy removal of the pyrolysis solids from the furnace, which simplifies the collection process.
  • Pre-heating and assisting heating for accurate collecting of the target decomposing gases:** This helps to ensure that the target gases are collected efficiently, which is important for maximizing the yield of valuable products.
  • Optional cold trap and condenser device setup for easy control of target liquids produced:** This allows for the easy collection of target liquids, which can be further processed or used for other purposes.
  • Optional gas emissions ignition device to burn the harmful gases before releasing to the air:** This helps to reduce the environmental impact of the pyrolysis process by minimizing the release of harmful gases.
  • - **Optional syngas online detecting and monitoring function for various target gases like CO,CO2,CH4,H2,N2,C2H6,C3H8:** This allows for real-time monitoring of the target gases, which is important for optimizing the pyrolysis process and ensuring the production of high-quality products.
  • Overall, pyrolysis furnaces are an important tool for converting organic materials into valuable products, and they have a wide range of applications in industry and research. However, it's important to carefully consider the potential impacts and to ensure that they are operated and maintained in a responsible manner.

Continuous production rotary pyrolysis furnace

Features of Biomass pyrolysis furnace by KINTEK

  • Wide range working temperature from 200℃ to 1100℃
  • High accurate temperature control with PID thermal controller
  • Excellent vacuum sealed system, precise controlled atmosphere 
  • Compact full system setup, ideal for researching labs small batch or pilot production 
  • Automatic batch type continuous feeding device for even material feeding and distributing
  • Indirect heating tube chamber with rotating and tilting function, premium heating uniformity
  • Dynamic rotary vacuum sealing for the target pyrolysis solids discharging and collecting 
  • Pre-heating and assisting heating for accurate collecting of the target decomposing gases
  • Optional cold trap and condenser device setup for easy control of target liquids produced
  • Optional gas emissions ignition device to burn the harmful gases before releasing to the air
  • Optional syngas online detecting and monitoring function for various target gases like CO,CO2,CH4,H2,N2,C2H6,C3H8

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What Is A Pyrolysis Plant?

A pyrolysis plant is a facility that uses the process of pyrolysis to break down organic materials, such as plastic, rubber, biomass, or waste, into valuable products like fuel oil, carbon black, and combustible gas. It is a specialized plant designed to carry out the thermal decomposition process in a controlled and efficient manner.

What Types Of Materials Can Be Processed In A Rotary Furnace?

Rotary furnaces can process a wide range of materials, including ores, minerals, metals, chemicals, and waste materials. They are commonly used for processes such as calcination, drying, roasting, and thermal decomposition. For example, rotary furnaces are utilized in the cement industry for clinker production, in the metallurgical industry for smelting and refining operations, and in the chemical industry for the production of catalysts or chemical reactions requiring heat treatment. The versatility of rotary furnaces allows them to handle different material forms, such as powders, granules, and bulk solids, making them suitable for various applications across multiple industries.

What Is A Pyrolysis Furnace?

A pyrolysis furnace is a high-temperature furnace used to carry out the process of pyrolysis. Pyrolysis is a thermal decomposition process in which organic materials are heated to high temperatures in the absence of oxygen, resulting in the breakdown of complex molecules into simpler compounds or elemental constituents.

What Is A Rotary Tube Furnace?

A rotary tube furnace is a circular furnace that rotates during heat-treatment. It is designed to heat loose materials for physiochemical processing and is used for continuous materials processing. These furnaces feature a metal drum lined with refractory, which is mounted at an angle and can burn pulverized, solid, gaseous or liquid fuel into its working section. Rotary tube furnaces have a wide range of applications, including the manufacturing of materials such as alumina, vermiculite, iron ore pellets and cement clinker, as well as for oxidation and calcination processes.

How Does A Pyrolysis Plant Work?

A pyrolysis plant works by feeding organic materials into a reactor chamber, where they are subjected to high temperatures in the absence of oxygen. This thermal decomposition process, known as pyrolysis, breaks down the complex organic molecules into simpler compounds and gases. The resulting products are then collected and further processed. For example, the liquid fraction can be condensed into fuel oil, the solid residue can be converted into carbon black, and the gas fraction can be used as a source of energy or refined into other valuable gases.

What Are The Rotary Furnace Types?

The rotary furnace types include rotary and tilting furnaces which have the ability to rotate and tilt, allowing for uniformity in drying and coating applications. KINTEK furnaces increase efficiency by offering multi-zone heating options, utilizing alumina fiber for refractory linings, and using temperature controllers. These furnaces are suitable for continuous processing and batch operations. Additionally, they can be opened up to use different tubes or reactors. The galvanized coating covered epoxy painted structure provides a longer lifetime and aesthetics. Overall, the rotary and tilting furnaces are popular for materials production, drying, aging, and oxidation processes.

How Does A Pyrolysis Furnace Work?

Pyrolysis furnaces work by subjecting organic materials to high temperatures, typically in the range of 400-1000 degrees Celsius, in an oxygen-free environment. The absence of oxygen prevents combustion and allows for the thermal decomposition of the organic material. The furnace is designed to provide a controlled temperature environment and may incorporate heating elements, insulation, and gas flow control mechanisms. The organic material is loaded into the furnace chamber, heated to the desired temperature, and held at that temperature for a specific duration to facilitate the pyrolysis process. The resulting products, such as gases, liquids, and solids, can be collected and further processed or analyzed.

How Does A Rotary Tube Furnace Work?

A rotary tube furnace is a circular furnace that rotates during heat-treatment. It burns fuel and the heating gases created flow towards the sample. The furnace features a metal drum lined with refractory, mounted at an angle. Loose materials are heated for physiochemical processing and the heat is transferred from a heat source to a rotating tube which holds the sample. Rotary tube furnaces are designed for continuous materials processing and have multiple thermal control zones. They have a wide range of applications, including the manufacture of alumina, vermiculite, iron ore pellets, and cement clinker.

What Are The Main Applications Of Pyrolysis Plants?

Pyrolysis plants have diverse applications in waste management and resource recovery. They are commonly used to process various waste streams, such as plastic waste, tires, and biomass, into valuable products. The fuel oil produced can be used as a substitute for conventional fossil fuels, either directly or after refining. Carbon black, a byproduct of pyrolysis, is widely used as a reinforcing filler in rubber and plastic products. The combustible gas fraction can be utilized as a source of energy to power the pyrolysis process or provide heat for other applications. Additionally, pyrolysis plants contribute to waste reduction, environmental sustainability, and the circular economy by converting waste materials into valuable resources.

What Are The Advantages Of Rotor Furnace?

Rotary tube furnaces offer several advantages over static processes. The continuous movement of the sample ensures that the entire surface area is exposed to the atmosphere during processing which improves gas diffusion, reduces gas consumption and increases heat treatment efficiency. Additionally, the material is continuously passed through a hot furnace that is maintaining a consistent temperature profile, improving product homogeneity. Rotary furnaces also offer significant advantages of throughput and energy efficiency over other forms of continuous, high temperature equipment, making them the latest technology for high-temperature processing of powdered materials.

What Are The Applications Of Pyrolysis Furnaces?

Pyrolysis furnaces have various applications across different industries. They are commonly used in the fields of waste management and recycling to convert organic waste materials, such as plastics, rubber, or biomass, into valuable products like biochar, biofuels, or syngas. Pyrolysis furnaces are also utilized in the production of carbon fibers, activated carbon, and other carbon-based materials. Additionally, they are employed in research and development for studying the pyrolysis behavior of different materials, investigating reaction kinetics, and exploring novel applications for pyrolysis-derived products.

What Are The Advantages Of A Rotary Tube Furnace?

The advantages of a rotary tube furnace include improved gas diffusion, reduced gas consumption, increased heat treatment efficiency, and improved product homogeneity. These furnaces provide an efficient way to transfer heat over a short time and continuously run batches of materials. Rotary tube furnaces can be custom designed for specific requirements, including temperature control, workspace size, residence time, tube rotation rate, and atmosphere flow rate. When choosing a tube for a rotary tube furnace, key points to consider include rotational speed, amount of material, tube diameter, suspended length, and tube thickness.

What Is The Function Of Rotary Tube Furnace?

The function of a rotary tube furnace is to heat loose materials for physiochemical processing. The furnace features a rotating tube that holds the sample and applies heat in multiple thermal control zones. Heating gases created by burning fuel flow towards the sample through the furnace. Rotary tube furnaces are used for manufacturing materials such as alumina, vermiculite, iron ore pellets, and cement clinker, as well as for oxidation and calcination processes. These furnaces can be made of ceramic, quartz, or high-temperature alloy and can be built with a wide temperature range for various applications.

What Is The Efficiency Of A Rotary Furnace?

Rotary tube furnaces are highly efficient in transferring heat over a short period of time while continuously running batches of materials. They also minimize material handling, making them ideal for powder processing. KINTEK offers custom-designed rotary tube furnaces that can be built to specific requirements for maximum temperature control, workspace size, residence time, tube rotation rate, tube inclination angle, temperature profile, atmosphere flow rate, powder bed depth, and feed rate. When choosing a tube for the furnace, key considerations include rotational speed, amount of material, tube diameter, suspended length, and tube thickness. The choice of tube material should also be based on potential applications.

What Are The Advantages Of Using Pyrolysis Furnaces?

Pyrolysis furnaces offer several advantages for thermal decomposition processes. They allow for the controlled and precise heating of organic materials, ensuring consistent and reproducible results. The absence of oxygen prevents combustion and allows for the production of valuable pyrolysis products. Pyrolysis furnaces can handle a wide range of feedstock materials, including various waste streams, biomass, and plastics. They enable the conversion of these materials into useful products like biochar, biofuels, or syngas, contributing to waste reduction and resource recovery. The process is typically energy-efficient, and the resulting products can have various applications in energy, agriculture, and manufacturing industries.

What Are The Advantages Of Rotary Tube Furnace?

Rotary tube furnaces offer efficient heat transfer over a short period, continuously processing batches of material while minimizing material handling. The furnace's continuous movement exposes the entire sample surface to the atmosphere, improving gas diffusion and reducing gas consumption to increase heat treatment efficiency.

Can A Rotary Furnace Be Used For Continuous Production?

Yes, rotary furnaces can be used for continuous production depending on the specific application and process requirements. Continuous operation is achieved by feeding materials into the furnace at a controlled rate while maintaining a steady rotation speed. This allows for a continuous flow of processed materials out of the furnace. Rotary furnaces are often utilized in industries requiring continuous thermal treatment, such as cement production or metallurgical processes. However, it is important to ensure proper design, sizing, and integration of auxiliary equipment, such as feed systems and discharge mechanisms, to enable continuous operation effectively. Additionally, proper monitoring and control systems should be in place to maintain consistent process parameters and product quality throughout the continuous production cycle.

What Factors Should Be Considered When Selecting A Pyrolysis Furnace?

Several factors should be considered when selecting a pyrolysis furnace. The desired temperature range and heating rate capability of the furnace should match the requirements of the pyrolysis process under consideration. The furnace size and capacity should be suitable for the volume of material to be processed. The control and monitoring features, such as temperature control accuracy and data logging capabilities, should be evaluated to ensure precise and reliable operation. Safety features, such as gas flow control, exhaust systems, and over-temperature protection, should be present to ensure safe operation. Finally, cost, maintenance requirements, and compatibility with other equipment or downstream processes should be taken into account when selecting a pyrolysis furnace.

How Can The Performance Of A Rotary Furnace Be Optimized?

The performance of a rotary furnace can be optimized through various means. Proper selection and control of process parameters, such as temperature, rotation speed, and residence time, are critical for achieving the desired results. Optimization can be achieved by adjusting these parameters based on the specific materials and process requirements. Regular maintenance, including cleaning, lubrication, and inspection of the furnace components, is essential to ensure optimal performance and prevent unexpected failures. Implementing advanced control systems and automation can enhance process efficiency, accuracy, and repeatability. Additionally, monitoring and analyzing process data, such as temperature profiles and energy consumption, can help identify opportunities for improvement and optimize energy efficiency. Collaboration with furnace manufacturers or process experts can provide valuable insights and recommendations for optimizing the performance of a rotary furnace.

What Safety Precautions Should Be Followed When Using A Pyrolysis Furnace?

When using a pyrolysis furnace, several safety precautions should be followed to ensure safe operation. The furnace should be placed in a well-ventilated area or equipped with proper exhaust systems to prevent the buildup of hazardous gases or fumes. It is important to carefully handle and load the organic materials to avoid potential hazards or accidents. The furnace should be operated within the recommended temperature range and not exceeded to prevent safety risks or damage to the equipment. Proper personal protective equipment, such as heat-resistant gloves, safety goggles, and fire-resistant clothing, should be worn when handling hot materials or operating the furnace. Regular maintenance and inspections should be carried out to ensure the integrity and functionality of the furnace. Lastly, it is crucial to follow the manufacturer's guidelines and instructions for safe operation and emergency shutdown procedures.
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4.8

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The equipment is excellent and serves its purpose well. I highly recommend this product to anyone interested in pyrolysis.

Wallace Harrison

4.9

out of

5

I am very happy with the way this product works. It's efficient and easy to use. KINTEK SOLUTION is the best!

Stella Bennett

4.7

out of

5

The product arrived quickly and in perfect condition. I am very satisfied with my purchase.

Rafael Miller

4.9

out of

5

This product is a great value for the price. It's well-made and works great. I highly recommend it.

Eva Smith

5.0

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5

I am very happy with this product. It is durable and works perfectly. I would definitely recommend it.

Liam Brown

4.8

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5

The product is of high quality and works very well. I am very satisfied with my purchase.

Isabella Johnson

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This product is amazing! It's easy to use and works like a charm. I'm so glad I bought it.

Oliver Jones

4.7

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The product is very well-made and works perfectly. I am very happy with my purchase.

Abigail Green

4.8

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This product is a great investment. It's durable and works great. I highly recommend it.

Lucas Rodriguez

4.9

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I am very happy with this product. It's easy to use and works perfectly. I would definitely recommend it.

Sophia Martinez

5.0

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This product is top-notch! It's well-made and works flawlessly. I'm very satisfied with my purchase.

Elijah Hall

4.8

out of

5

I am very happy with this product. It's durable and works great. I would definitely recommend it.

Emily Hernandez

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