Knowledge What are the basics of sintering? 7 Key Stages Explained
Author avatar

Tech Team · Kintek Solution

Updated 1 month ago

What are the basics of sintering? 7 Key Stages Explained

Sintering, also known as frittage, is a manufacturing process used to form solid components without melting the material to a liquid state.

It involves compacting powdered materials and applying heat to bond the particles together.

Unlike traditional melting processes, sintering does not reach the material's melting point.

Instead, it relies on the diffusion of atoms across the particles, leading to bonding and densification.

What are the basics of sintering? 7 Key Stages Explained

What are the basics of sintering? 7 Key Stages Explained

1. Powder Composition

The first stage is powder composition.

Here, the composition of the ceramic parts is determined by mixing water, deflocculant, binder, and unfired ceramic powder to create a slurry.

The properties of the powdered materials used will affect the final characteristics of the part, such as its strength, hardness, and temperature conductivity.

2. Powder Compacting

The second stage is powder compacting.

This involves mechanical densification through cold or hot mold pressing.

This process results in the formation of a green part with tight tolerances and low drying shrinkage.

3. Firing or Heating Stage

The final stage of sintering is the firing or heating stage.

The green part is heated in a tunnel kiln or periodic kiln.

In a periodic kiln, the components go through heating and cooling stages according to a set system.

A tunnel kiln conveys the parts through different temperature zones.

4. Primary Materials and Coupling Agents

The sintering process itself consists of several steps.

First, the required primary materials and primary coupling agents are added and mixed to form a composition.

5. Powder Compression

Then, the powder is compressed into the desired shape.

6. Heating Process

Finally, the compressed shape is heated to remove the primary coupling agent and fuse the primary material into a low-porosity solid.

7. Duration of Sintering

The duration of the sintering process varies.

The actual sintering process typically takes only seconds to complete.

However, the post-form sintering step, where the parts are heat treated to induce particle bonding, can take several hours to complete.

Sintering is widely used in the manufacturing of complex net-shape parts with great mechanical properties.

It can be applied to a variety of materials, including metals, ceramics, and composites.

The sintering process allows for the efficient production of components with tight tolerances and improved mechanical properties.

Continue exploring, consult our experts

Looking for high-quality equipment for your sintering process? Look no further than KINTEK!

We provide top-of-the-line sintering equipment to help you achieve efficient and precise results.

Our products are designed to meet your specific needs and ensure optimal bonding and densification of your powdered materials.

Don't compromise on the quality of your sintered parts - choose KINTEK for reliable and efficient sintering solutions.

Contact us today to learn more!

Related Products

Vacuum pressure sintering furnace

Vacuum pressure sintering furnace

Vacuum pressure sintering furnaces are designed for high temperature hot pressing applications in metal and ceramic sintering. Its advanced features ensure precise temperature control, reliable pressure maintenance, and a robust design for seamless operation.

9MPa air pressure sintering furnace

9MPa air pressure sintering furnace

The air pressure sintering furnace is a high-tech equipment commonly used for the sintering of advanced ceramic materials. It combines vacuum sintering and pressure sintering techniques to achieve high-density and high-strength ceramics.

Vacuum tube hot press furnace

Vacuum tube hot press furnace

Reduce forming pressure & shorten sintering time with Vacuum Tube Hot Press Furnace for high-density, fine-grain materials. Ideal for refractory metals.

Vacuum hot press furnace

Vacuum hot press furnace

Discover the advantages of Vacuum Hot Press Furnace! Manufacture dense refractory metals & compounds, ceramics, and composites under high temp and pressure.

Mesh belt controlled atmosphere furnace

Mesh belt controlled atmosphere furnace

Discover our KT-MB mesh belt sintering furnace - perfect for high-temperature sintering of electronic components & glass insulators. Available for open air or controlled atmosphere environments.

Chairside dental sintering furnace with transformer

Chairside dental sintering furnace with transformer

Experience top-notch sintering with Chairside Sintering Furnace with Transformer. Easy to operate, noise-free pallet, and automatic temperature calibration. Order now!

Spark plasma sintering furnace SPS furnace

Spark plasma sintering furnace SPS furnace

Discover the benefits of Spark Plasma Sintering Furnaces for rapid, low-temperature material preparation. Uniform heating, low cost & eco-friendly.

Small vacuum tungsten wire sintering furnace

Small vacuum tungsten wire sintering furnace

The small vacuum tungsten wire sintering furnace is a compact experimental vacuum furnace specially designed for universities and scientific research institutes. The furnace features a CNC welded shell and vacuum piping to ensure leak-free operation. Quick-connect electrical connections facilitate relocation and debugging, and the standard electrical control cabinet is safe and convenient to operate.

Vacuum molybdenum wire sintering furnace

Vacuum molybdenum wire sintering furnace

A vacuum molybdenum wire sintering furnace is a vertical or bedroom structure, which is suitable for withdrawal, brazing, sintering and degassing of metal materials under high vacuum and high temperature conditions. It is also suitable for dehydroxylation treatment of quartz materials.

High temperature debinding and pre sintering furnace

High temperature debinding and pre sintering furnace

KT-MD High temperature debinding and pre-sintering furnace for ceramic materials with various molding processes. Ideal for electronic components such as MLCC and NFC.

High Purity Iron (Fe) Sputtering Target / Powder / Wire / Block / Granule

High Purity Iron (Fe) Sputtering Target / Powder / Wire / Block / Granule

Looking for affordable Iron (Fe) materials for laboratory use? Our range of products includes sputtering targets, coating materials, powders, and more in various specifications and sizes, tailored to meet your specific needs. Contact us today!

Vacuum dental porcelain sintering furnace

Vacuum dental porcelain sintering furnace

Get precise and reliable results with KinTek's Vacuum Porcelain Furnace. Suitable for all porcelain powders, it features hyperbolic ceramic furnace function, voice prompt, and automatic temperature calibration.


Leave Your Message