Tech Team · Kintek Solution

The most common causes of hydraulic system failure include large initial pressure drops, blind replacement of filters, and pipe joint problems.

1. Large Initial Pressure Drop: When a hydraulic system filter starts working, it experiences an initial pressure drop. This occurs as the filter enters its working state, which can lead to a decrease in system pressure. This drop in pressure directly affects the efficiency of the hydraulic machinery. The pressure drop is a critical issue because it can reduce the overall performance of the machinery, making it less effective and potentially leading to premature wear or damage to components.

2. Blind Replacement of Filters: To ensure operational safety, some companies may replace hydraulic system filters without proper assessment of their condition or necessity. This practice can lead to unnecessary resource expenditure and increased system overhead. Blindly replacing filters without diagnosing the actual need can not only waste resources but also disrupt the system's balance, potentially leading to other issues such as increased pressure drops or contamination if the replaced filter was still effective.

3. Pipe Joint Problems: Issues at the pipe joints of the hydraulic system filter, such as oil leakage or contamination, can significantly impact the system's functionality. These problems can arise from poor installation, wear and tear, or inadequate maintenance. Oil leakage not only reduces the efficiency of the system but also poses safety risks and environmental concerns. Contamination at the joints can introduce foreign particles into the system, leading to abrasion and potential failure of other components.

Addressing these common causes requires a proactive approach to maintenance and operation. Regular inspection and proper assessment of filter conditions can prevent unnecessary replacements and ensure that the system operates at optimal efficiency. Additionally, ensuring proper installation and regular maintenance of pipe joints can prevent leakage and contamination, thereby extending the life and reliability of the hydraulic system.

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