Understanding the difference between fusion and sintering is crucial for anyone involved in material processing.
5 Key Points to Understand the Difference Between Fusion and Sintering
1. Level of Melting and Bonding
Fusion refers to the process of fully melting and bonding materials together. Sintering involves bonding particles together without fully melting them.
2. Heating Process
In fusion, materials are heated to their melting point, causing them to liquefy and merge together. Sintering applies heat and pressure to fuse particles together without fully melting them.
3. Resulting Structure
Fusion results in a complete fusion of materials, creating a solid mass. Sintering creates a solid piece by bonding particles together, often resulting in a more porous or granular structure.
4. Common Applications
Fusion is commonly used in processes like jet fusion. Sintering is commonly used in powder metallurgy and additive manufacturing processes like laser sintering.
5. Material Properties and Applications
Fusion is often used when a fully fused and homogeneous structure is desired. Sintering is used when a more porous or granular structure is acceptable or even desired for specific applications.
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