Sintered metal manufacturing, also known as powder metallurgy, involves several steps.
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Blending: The process starts with the blending of powdered metals.
- An iron-based powder mix is the initial material.
- Alloying elements and additives may be added to achieve the desired properties.
- A solid lubricant is also included to reduce friction during compaction.
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Compaction: The blended powder is then filled into a mold or die and compacted at high pressure.
- The pressure applied may vary depending on the metal material and the required density of the final part.
- This compaction process helps shape the metal into the desired design.
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Sintering: Once the compaction is complete, the formed metal is removed from the mold or die and placed into a sintering furnace.
- Sintering is the process of heating the compacted metal in a controlled atmosphere.
- The furnace temperature is determined by the material and density required.
- Sintering allows the metal particles to bond together, resulting in a solid, durable part.
Overall, the sintering process in powder metallurgy involves blending the powdered metals, compacting them into a desired shape, and then heating the compacted metal to bond the particles together.
- This process enables the alteration of the molecular structure of the materials.
- It also allows for the permanent binding of different materials.
- It is widely used in manufacturing industries to produce metal components with specific properties and precision.
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