Why is a customized electrochemical flow cell used for eCO2RR? Achieve Industrial-Grade Performance and Current Density

The primary motivation for utilizing a customized electrochemical flow cell over a traditional H-type cell is to overcome severe mass transfer limitations. While H-type cells rely on dissolving carbon dioxide into a liquid electrolyte, flow cells construct a compact gas/solid/liquid tri-phase interface. This design enables direct contact between the gas and the catalyst, bypassing solubility limits and allowing for industrial-grade current densities up to 400 mA cm⁻².

The Core Takeaway Traditional H-type cells are restricted by the low solubility of carbon dioxide in liquids, which acts as a bottleneck for reaction rates. Flow cells remove this barrier by delivering gas directly to the catalyst surface, making them the essential choice for testing high-performance, commercially relevant applications.

The Physical Limitations of H-Type Cells

To understand the necessity of flow cells, one must first understand the bottleneck inherent in the traditional design.

The Solubility Trap

H-type cells typically rely on bubbling carbon dioxide through an electrolyte to achieve saturation.

Because carbon dioxide has low solubility in aqueous solutions, the amount of fuel available to the catalyst is strictly limited.

Restricted Mass Transfer

In an H-cell, the reactant must diffuse through the liquid to reach the electrode surface.

At high reaction rates, the catalyst consumes carbon dioxide faster than it can diffuse through the liquid. This "starvation" prevents the system from reaching high current densities.

The Flow Cell Advantage

The customized flow cell is designed specifically to engineer around the diffusion barrier.

The Tri-Phase Interface

The critical innovation in a flow cell is the construction of a gas/solid/liquid interface.

Instead of waiting for gas to dissolve in liquid, the design brings the carbon dioxide gas, the solid catalyst, and the liquid electrolyte into simultaneous, direct contact.

Industrial-Grade Performance

By eliminating the diffusion path, the flow cell ensures the catalyst is constantly supplied with reactant.

This allows the system to operate at current densities of up to 400 mA cm⁻², a range necessary for industrial scaling that H-type cells simply cannot support.

Understanding the Trade-offs

While flow cells are superior for performance testing, H-type cells still hold value for specific analytical needs. It is important to choose the right tool for the specific metric you are measuring.

When to Use H-Type Cells

H-type cells utilize a proton exchange membrane and high-airtightness chambers to separate the anode and cathode.

This prevents reduction products (like alcohols) from migrating to the anode and being re-oxidized. Consequently, H-type cells remain highly effective for precise quantitative analysis of product selectivity and Faradaic efficiency in fundamental, low-current studies.

The Cost of Performance

The flow cell favors raw rate and throughput over the isolated precision of the H-cell.

Moving to a flow cell introduces complexity in system design but is a non-negotiable step when moving from fundamental mechanism studies to practical application testing.

Making the Right Choice for Your Goal

Select your cell architecture based on the specific maturity and goals of your research project:

• If your primary focus is Industrial Viability: Use a Flow Cell to demonstrate that your catalyst can sustain high current densities (e.g., 400 mA cm⁻²) without suffering from mass transfer limitations.
• If your primary focus is Intrinsic Selectivity: Use an H-Type Cell to accurately calculate Faradaic efficiency and product ratios in a stable, closed environment where product crossover is minimized.

Ultimately, use the H-cell to understand what the catalyst makes, and the flow cell to prove how fast it can make it.

Summary Table:

Feature	H-Type Cell	Electrochemical Flow Cell
Interface Type	Liquid/Solid (Dissolved Gas)	Gas/Solid/Liquid (Tri-phase)
Mass Transfer	Limited by CO2 Solubility	High (Direct Gas Delivery)
Current Density	Low (< 50 mA cm⁻²)	Industrial-Grade (Up to 400 mA cm⁻²)
Primary Use	Fundamental Selectivity & FE Analysis	Industrial Viability & Rate Testing
Product Crossover	Minimal (Membrane Separated)	Higher Complexity in Management

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References

1. Ting Xu, Shun Wang. Microenvironment engineering by targeted delivery of Ag nanoparticles for boosting electrocatalytic CO2 reduction reaction. DOI: 10.1038/s41467-025-56039-x

This article is also based on technical information from Kintek Solution Knowledge Base .