Tech Team · Kintek Solution

The cost of pyrolysis oil varies significantly depending on factors such as feedstock type, plant scale, technology used, and market conditions. Production costs typically range between 75 and 300 EUR per ton, with feedstock costs playing a major role. Additionally, the market price for pyrolysis oil, such as waste tire pyrolysis oil, can be around US$500 per ton, indicating profitability. The yield and quality of pyrolysis oil are influenced by feedstock composition, process conditions, and biomass properties, which further affect production efficiency and cost.

Key Points Explained:

1. Production Cost Range:

   • Pyrolysis oil production costs typically range between 75 and 300 EUR per ton, depending on feedstock costs, plant scale, and technology used.
   • Feedstock costs can vary significantly, from 0 to 100 EUR per ton, which directly impacts the overall production cost.

2. Market Price:

   • The current market price for pyrolysis oil, such as waste tire pyrolysis oil, is approximately US$500 per ton, and prices are rising, making it a profitable product.
   • This market price reflects the demand and potential profitability of pyrolysis oil, especially when compared to production costs.

3. Factors Affecting Yield and Quality:

   • The yield of pyrolysis oil depends on the type and percentage of plastic in the feedstock, as well as the ash and soil content.
   • Typical yields are:
     • Pyrolysis oil: 50 to 80%
     • Pyrolysis gas: 20 to 35%
     • Pyrolysis residue: 3 to 30%
   • Operating conditions, such as temperature, residence time, and biomass properties (moisture content, fixed carbon, volatile matter), also influence product distribution and quality.

4. Feedstock and Process Variables:

   • The composition of the feedstock, including plastic type, ash content, and soil contamination, affects the pyrolysis process outcomes.
   • Process variables like temperature, residence time, and particle size play a critical role in determining the thermal decomposition efficiency and the quality and quantity of pyrolysis oil.

5. Economic Viability:

   • The profitability of pyrolysis oil production is influenced by the balance between production costs and market prices.
   • With production costs ranging from 75 to 300 EUR per ton and market prices around US$500 per ton, pyrolysis oil can be a lucrative product, especially when optimized for yield and quality.

By understanding these key points, purchasers and producers can make informed decisions about pyrolysis oil production, focusing on optimizing feedstock selection, process conditions, and market strategies to maximize profitability.

Summary Table:

Aspect	Details
Production Cost Range	75 to 300 EUR per ton, depending on feedstock, plant scale, and technology.
Feedstock Cost	0 to 100 EUR per ton, impacting overall production costs.
Market Price	~US$500 per ton (e.g., waste tire pyrolysis oil), with rising demand.
Yield Distribution	Pyrolysis oil: 50-80%, Gas: 20-35%, Residue: 3-30%.
Key Influencing Factors	Feedstock type, process conditions (temperature, residence time), and biomass properties.

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