Furnaces are essential tools in various industries, and their construction involves a careful selection of materials to ensure they can withstand the specific conditions they operate under.
What are Furnaces Usually Made Of? 5 Key Materials You Need to Know
1. Graphite
Graphite is a common material used in furnace construction due to its durability and lower cost.
Graphite furnaces are often used in environments where the furnace operates under atmospheric pressure or in vacuum conditions.
Graphite tubes, with or without water-cooled electrodes, are designed to withstand high temperatures.
These tubes are protected from oxidation by passing a neutral or reducing gas through or around them.
This gas also helps in carrying away smoke, allowing for optical temperature measurements.
2. Refractory Metals
For applications requiring a truly clean environment or higher temperatures, refractory metal furnaces are preferred.
These include furnaces made with molybdenum and tungsten, which are capable of withstanding extremely high temperatures and maintaining durability.
These metals are used in the construction of the hot zones of vacuum furnaces, enabling them to operate at temperatures up to 1,800 degrees Celsius.
3. Insulation Materials
In addition to the materials used in the hot zones, furnaces also incorporate insulation materials like fiber and brick to retain heat effectively.
The external skeleton of the furnace is typically made of steel, providing structural support and integrity.
This steel structure is essential for housing the internal components and ensuring the overall stability of the furnace.
4. Heating Elements
The choice of heating elements in furnaces depends on the atmosphere within the furnace.
For electric furnaces, elements made from materials such as molybdenum disilicide are used when natural gas is not available or when the furnace operates in an endo gas or LPC environment.
These elements are designed to withstand specific atmospheric conditions and provide reliable heating performance.
5. Alloys
Various alloys are used for specific components within the furnace, ensuring they can handle the operational requirements, temperature needs, and environmental conditions.
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