Hydraulic forging presses are machines used in metalworking.
They use hydraulic pressure to apply force to a workpiece.
This causes plastic deformation and shapes the metal into desired forms.
This process is versatile and can be used for both hot and cold forging.
It offers superior part strength and the ability to create custom shapes and sizes.
7 Key Points to Know About Hydraulic Press Forging
1. Description and Functionality
Hydraulic forging presses are particularly effective in situations requiring high forces and long working travel distances.
They are used in various stages of the forging process, including pre-forming, die forging, trimming, and calibrating.
During pre-forming, hydraulic presses create pre-forms that ensure optimal mass distribution for the die.
This reduces material usage and forming forces, thereby improving die life.
After die forging, these presses are used to trim off flash and perform any necessary piercing and coining.
2. Unlimited Work Energy
These presses can deliver maximum force over the entire stroke.
This is crucial for consistent and effective forging.
3. Infinite Adjustment of Working Stroke
This feature allows for optimal adaptation of the press cycle to the specific forming process.
It enhances the quality of the workpiece and prolongs die service life.
4. Large Slide Stroke
Enables the production of long components.
This expands the range of possible products.
5. Safety and Adaptability
Overloading is not possible.
The forming speed can be adjusted to match the process, ensuring superior workpiece quality.
6. Types of Forging Presses
Hydraulic forging presses are one of the three main types, alongside mechanical and screw presses.
While mechanical presses convert motor rotation into linear motion, and screw presses use a screw mechanism, hydraulic presses use hydraulic motion of the piston to move the ram.
7. Industrial Applications
Hydraulic forging presses are extensively used in industries for various applications.
These include making coins, silverware, and other intricate metal articles.
They are also used in automatic forging processes, where their ability to create precise and complex shapes is highly valued.
Additional Uses of Hydraulic Presses
Beyond forging, hydraulic presses are utilized in molding, punching, clinching, and other operations.
They are particularly effective in powder compacting, concrete compression testing, and scrap baling.
This demonstrates their versatility and efficiency in material handling and processing.
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